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4145 Aluminum vs. CC381H Copper-nickel

4145 aluminum belongs to the aluminum alloys classification, while CC381H copper-nickel belongs to the copper alloys. There are 28 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 4145 aluminum and the bottom bar is CC381H copper-nickel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 73
140
Elongation at Break, % 2.2
20
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 28
52
Tensile Strength: Ultimate (UTS), MPa 120
380
Tensile Strength: Yield (Proof), MPa 68
140

Thermal Properties

Latent Heat of Fusion, J/g 540
240
Maximum Temperature: Mechanical, °C 160
260
Melting Completion (Liquidus), °C 590
1180
Melting Onset (Solidus), °C 520
1120
Specific Heat Capacity, J/kg-K 880
410
Thermal Conductivity, W/m-K 100
30
Thermal Expansion, µm/m-K 21
16

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 26
6.8
Electrical Conductivity: Equal Weight (Specific), % IACS 84
6.9

Otherwise Unclassified Properties

Base Metal Price, % relative 10
40
Density, g/cm3 2.8
8.9
Embodied Carbon, kg CO2/kg material 7.6
5.0
Embodied Energy, MJ/kg 140
73
Embodied Water, L/kg 1040
280

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 2.3
60
Resilience: Unit (Modulus of Resilience), kJ/m3 31
68
Stiffness to Weight: Axial, points 14
8.6
Stiffness to Weight: Bending, points 50
19
Strength to Weight: Axial, points 12
12
Strength to Weight: Bending, points 19
13
Thermal Diffusivity, mm2/s 42
8.4
Thermal Shock Resistance, points 5.5
13

Alloy Composition


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Aluminum (Al), % 83 to 87.4
0 to 0.010
Carbon (C), % 0
0 to 0.030
Chromium (Cr), % 0 to 0.15
0
Copper (Cu), % 3.3 to 4.7
64.5 to 69.9
Iron (Fe), % 0 to 0.8
0.5 to 1.5
Lead (Pb), % 0
0 to 0.030
Magnesium (Mg), % 0 to 0.15
0
Manganese (Mn), % 0 to 0.15
0.6 to 1.2
Nickel (Ni), % 0
29 to 31
Phosphorus (P), % 0
0 to 0.010
Silicon (Si), % 9.3 to 10.7
0 to 0.1
Sulfur (S), % 0
0 to 0.010
Zinc (Zn), % 0 to 0.2
0 to 0.5
Residuals, % 0 to 0.15
0