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4145 Aluminum vs. Grade 200 Maraging Steel

4145 aluminum belongs to the aluminum alloys classification, while grade 200 maraging steel belongs to the iron alloys. There are 24 material properties with values for both materials. Properties with values for just one material (10, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 4145 aluminum and the bottom bar is grade 200 maraging steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 73
190
Elongation at Break, % 2.2
9.1 to 18
Poisson's Ratio 0.33
0.3
Shear Modulus, GPa 28
74
Shear Strength, MPa 69
600 to 890
Tensile Strength: Ultimate (UTS), MPa 120
970 to 1500
Tensile Strength: Yield (Proof), MPa 68
690 to 1490

Thermal Properties

Latent Heat of Fusion, J/g 540
260
Melting Completion (Liquidus), °C 590
1460
Melting Onset (Solidus), °C 520
1420
Specific Heat Capacity, J/kg-K 880
460
Thermal Expansion, µm/m-K 21
12

Otherwise Unclassified Properties

Base Metal Price, % relative 10
31
Density, g/cm3 2.8
8.2
Embodied Carbon, kg CO2/kg material 7.6
4.5
Embodied Energy, MJ/kg 140
59
Embodied Water, L/kg 1040
140

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 2.3
140 to 160
Resilience: Unit (Modulus of Resilience), kJ/m3 31
1240 to 5740
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 50
23
Strength to Weight: Axial, points 12
33 to 51
Strength to Weight: Bending, points 19
27 to 35
Thermal Shock Resistance, points 5.5
29 to 45

Alloy Composition


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Aluminum (Al), % 83 to 87.4
0.050 to 0.15
Boron (B), % 0
0 to 0.0030
Calcium (Ca), % 0
0 to 0.050
Carbon (C), % 0
0 to 0.030
Chromium (Cr), % 0 to 0.15
0
Cobalt (Co), % 0
8.0 to 9.0
Copper (Cu), % 3.3 to 4.7
0
Iron (Fe), % 0 to 0.8
67.8 to 71.8
Magnesium (Mg), % 0 to 0.15
0
Manganese (Mn), % 0 to 0.15
0 to 0.1
Molybdenum (Mo), % 0
3.0 to 3.5
Nickel (Ni), % 0
17 to 19
Phosphorus (P), % 0
0 to 0.010
Silicon (Si), % 9.3 to 10.7
0 to 0.1
Sulfur (S), % 0
0 to 0.010
Titanium (Ti), % 0
0.15 to 0.25
Zinc (Zn), % 0 to 0.2
0
Zirconium (Zr), % 0
0 to 0.020
Residuals, % 0 to 0.15
0