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4145 Aluminum vs. Grade 38 Titanium

4145 aluminum belongs to the aluminum alloys classification, while grade 38 titanium belongs to the titanium alloys. There are 30 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown.

For each property being compared, the top bar is 4145 aluminum and the bottom bar is grade 38 titanium.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 73
110
Elongation at Break, % 2.2
11
Fatigue Strength, MPa 48
530
Poisson's Ratio 0.33
0.32
Shear Modulus, GPa 28
40
Shear Strength, MPa 69
600
Tensile Strength: Ultimate (UTS), MPa 120
1000
Tensile Strength: Yield (Proof), MPa 68
910

Thermal Properties

Latent Heat of Fusion, J/g 540
410
Maximum Temperature: Mechanical, °C 160
330
Melting Completion (Liquidus), °C 590
1620
Melting Onset (Solidus), °C 520
1570
Specific Heat Capacity, J/kg-K 880
550
Thermal Conductivity, W/m-K 100
8.0
Thermal Expansion, µm/m-K 21
9.3

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 26
1.2
Electrical Conductivity: Equal Weight (Specific), % IACS 84
2.4

Otherwise Unclassified Properties

Base Metal Price, % relative 10
36
Density, g/cm3 2.8
4.5
Embodied Carbon, kg CO2/kg material 7.6
35
Embodied Energy, MJ/kg 140
560
Embodied Water, L/kg 1040
160

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 2.3
110
Resilience: Unit (Modulus of Resilience), kJ/m3 31
3840
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 50
35
Strength to Weight: Axial, points 12
62
Strength to Weight: Bending, points 19
49
Thermal Diffusivity, mm2/s 42
3.2
Thermal Shock Resistance, points 5.5
72

Alloy Composition


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Aluminum (Al), % 83 to 87.4
3.5 to 4.5
Carbon (C), % 0
0 to 0.080
Chromium (Cr), % 0 to 0.15
0
Copper (Cu), % 3.3 to 4.7
0
Hydrogen (H), % 0
0 to 0.015
Iron (Fe), % 0 to 0.8
1.2 to 1.8
Magnesium (Mg), % 0 to 0.15
0
Manganese (Mn), % 0 to 0.15
0
Nitrogen (N), % 0
0 to 0.030
Oxygen (O), % 0
0.2 to 0.3
Silicon (Si), % 9.3 to 10.7
0
Titanium (Ti), % 0
89.9 to 93.1
Vanadium (V), % 0
2.0 to 3.0
Zinc (Zn), % 0 to 0.2
0
Residuals, % 0 to 0.15
0 to 0.4