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4145 Aluminum vs. Grade 5 Titanium

4145 aluminum belongs to the aluminum alloys classification, while grade 5 titanium belongs to the titanium alloys. There are 30 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown.

For each property being compared, the top bar is 4145 aluminum and the bottom bar is grade 5 titanium.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 73
110
Elongation at Break, % 2.2
8.6 to 11
Fatigue Strength, MPa 48
530 to 630
Poisson's Ratio 0.33
0.32
Shear Modulus, GPa 28
40
Shear Strength, MPa 69
600 to 710
Tensile Strength: Ultimate (UTS), MPa 120
1000 to 1190
Tensile Strength: Yield (Proof), MPa 68
910 to 1110

Thermal Properties

Latent Heat of Fusion, J/g 540
410
Maximum Temperature: Mechanical, °C 160
330
Melting Completion (Liquidus), °C 590
1610
Melting Onset (Solidus), °C 520
1650
Specific Heat Capacity, J/kg-K 880
560
Thermal Conductivity, W/m-K 100
6.8
Thermal Expansion, µm/m-K 21
8.9

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 26
1.0
Electrical Conductivity: Equal Weight (Specific), % IACS 84
2.0

Otherwise Unclassified Properties

Base Metal Price, % relative 10
36
Density, g/cm3 2.8
4.4
Embodied Carbon, kg CO2/kg material 7.6
38
Embodied Energy, MJ/kg 140
610
Embodied Water, L/kg 1040
200

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 2.3
100 to 110
Resilience: Unit (Modulus of Resilience), kJ/m3 31
3980 to 5880
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 50
35
Strength to Weight: Axial, points 12
62 to 75
Strength to Weight: Bending, points 19
50 to 56
Thermal Diffusivity, mm2/s 42
2.7
Thermal Shock Resistance, points 5.5
76 to 91

Alloy Composition


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Aluminum (Al), % 83 to 87.4
5.5 to 6.8
Carbon (C), % 0
0 to 0.080
Chromium (Cr), % 0 to 0.15
0
Copper (Cu), % 3.3 to 4.7
0
Hydrogen (H), % 0
0 to 0.015
Iron (Fe), % 0 to 0.8
0 to 0.4
Magnesium (Mg), % 0 to 0.15
0
Manganese (Mn), % 0 to 0.15
0
Nitrogen (N), % 0
0 to 0.050
Oxygen (O), % 0
0 to 0.2
Silicon (Si), % 9.3 to 10.7
0
Titanium (Ti), % 0
87.4 to 91
Vanadium (V), % 0
3.5 to 4.5
Yttrium (Y), % 0
0 to 0.0050
Zinc (Zn), % 0 to 0.2
0
Residuals, % 0 to 0.15
0 to 0.4