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4145 Aluminum vs. Reactor Grade Zirconium

4145 aluminum belongs to the aluminum alloys classification, while reactor grade zirconium belongs to the otherwise unclassified metals. There are 20 material properties with values for both materials. Properties with values for just one material (11, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 4145 aluminum and the bottom bar is reactor grade zirconium.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 73
98
Elongation at Break, % 2.2
21
Poisson's Ratio 0.33
0.34
Shear Modulus, GPa 28
37
Tensile Strength: Ultimate (UTS), MPa 120
330
Tensile Strength: Yield (Proof), MPa 68
160

Thermal Properties

Latent Heat of Fusion, J/g 540
250
Specific Heat Capacity, J/kg-K 880
270
Thermal Conductivity, W/m-K 100
22
Thermal Expansion, µm/m-K 21
5.9

Otherwise Unclassified Properties

Density, g/cm3 2.8
6.5
Embodied Water, L/kg 1040
280

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 2.3
56
Resilience: Unit (Modulus of Resilience), kJ/m3 31
130
Stiffness to Weight: Axial, points 14
8.4
Stiffness to Weight: Bending, points 50
24
Strength to Weight: Axial, points 12
14
Strength to Weight: Bending, points 19
16
Thermal Diffusivity, mm2/s 42
13
Thermal Shock Resistance, points 5.5
41

Alloy Composition


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Aluminum (Al), % 83 to 87.4
0
Chromium (Cr), % 0 to 0.15
0
Copper (Cu), % 3.3 to 4.7
0
Iron (Fe), % 0 to 0.8
0
Magnesium (Mg), % 0 to 0.15
0
Manganese (Mn), % 0 to 0.15
0
Silicon (Si), % 9.3 to 10.7
0
Zinc (Zn), % 0 to 0.2
0
Zirconium (Zr), % 0
99.7 to 100
Residuals, % 0 to 0.15
0 to 0.27