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4145 Aluminum vs. SAE-AISI M48 Steel

4145 aluminum belongs to the aluminum alloys classification, while SAE-AISI M48 steel belongs to the iron alloys. There are 19 material properties with values for both materials. Properties with values for just one material (13, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 4145 aluminum and the bottom bar is SAE-AISI M48 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 73
200
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 28
78
Tensile Strength: Ultimate (UTS), MPa 120
890 to 2390

Thermal Properties

Latent Heat of Fusion, J/g 540
260
Melting Completion (Liquidus), °C 590
1670
Melting Onset (Solidus), °C 520
1620
Specific Heat Capacity, J/kg-K 880
420
Thermal Expansion, µm/m-K 21
12

Otherwise Unclassified Properties

Base Metal Price, % relative 10
48
Density, g/cm3 2.8
8.7
Embodied Carbon, kg CO2/kg material 7.6
13
Embodied Energy, MJ/kg 140
190
Embodied Water, L/kg 1040
160

Common Calculations

Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 50
22
Strength to Weight: Axial, points 12
28 to 76
Strength to Weight: Bending, points 19
23 to 45
Thermal Shock Resistance, points 5.5
26 to 71

Alloy Composition


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Aluminum (Al), % 83 to 87.4
0
Carbon (C), % 0
1.4 to 1.5
Chromium (Cr), % 0 to 0.15
3.5 to 4.0
Cobalt (Co), % 0
8.0 to 10
Copper (Cu), % 3.3 to 4.7
0 to 0.25
Iron (Fe), % 0 to 0.8
63.8 to 69.8
Magnesium (Mg), % 0 to 0.15
0
Manganese (Mn), % 0 to 0.15
0.15 to 0.4
Molybdenum (Mo), % 0
4.8 to 5.5
Nickel (Ni), % 0
0 to 0.3
Phosphorus (P), % 0
0 to 0.030
Silicon (Si), % 9.3 to 10.7
0.15 to 0.4
Sulfur (S), % 0
0 to 0.030
Tungsten (W), % 0
9.5 to 10.5
Vanadium (V), % 0
2.8 to 3.3
Zinc (Zn), % 0 to 0.2
0
Residuals, % 0 to 0.15
0