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4145 Aluminum vs. C15900 Copper

4145 aluminum belongs to the aluminum alloys classification, while C15900 copper belongs to the copper alloys. There are 29 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 4145 aluminum and the bottom bar is C15900 copper.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 73
110
Elongation at Break, % 2.2
6.5
Poisson's Ratio 0.33
0.34
Shear Modulus, GPa 28
43
Shear Strength, MPa 69
420
Tensile Strength: Ultimate (UTS), MPa 120
720
Tensile Strength: Yield (Proof), MPa 68
240

Thermal Properties

Latent Heat of Fusion, J/g 540
210
Maximum Temperature: Mechanical, °C 160
200
Melting Completion (Liquidus), °C 590
1080
Melting Onset (Solidus), °C 520
1030
Specific Heat Capacity, J/kg-K 880
390
Thermal Conductivity, W/m-K 100
280
Thermal Expansion, µm/m-K 21
17

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 26
48
Electrical Conductivity: Equal Weight (Specific), % IACS 84
49

Otherwise Unclassified Properties

Base Metal Price, % relative 10
30
Density, g/cm3 2.8
8.8
Embodied Carbon, kg CO2/kg material 7.6
2.8
Embodied Energy, MJ/kg 140
45
Embodied Water, L/kg 1040
310

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 2.3
37
Resilience: Unit (Modulus of Resilience), kJ/m3 31
260
Stiffness to Weight: Axial, points 14
7.2
Stiffness to Weight: Bending, points 50
18
Strength to Weight: Axial, points 12
23
Strength to Weight: Bending, points 19
20
Thermal Diffusivity, mm2/s 42
80
Thermal Shock Resistance, points 5.5
26

Alloy Composition


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Aluminum (Al), % 83 to 87.4
0.76 to 0.84
Carbon (C), % 0
0.27 to 0.33
Chromium (Cr), % 0 to 0.15
0
Copper (Cu), % 3.3 to 4.7
97.5 to 97.9
Iron (Fe), % 0 to 0.8
0 to 0.040
Magnesium (Mg), % 0 to 0.15
0
Manganese (Mn), % 0 to 0.15
0
Oxygen (O), % 0
0.4 to 0.54
Silicon (Si), % 9.3 to 10.7
0
Titanium (Ti), % 0
0.66 to 0.74
Zinc (Zn), % 0 to 0.2
0
Residuals, % 0 to 0.15
0