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4145 Aluminum vs. C16500 Copper

4145 aluminum belongs to the aluminum alloys classification, while C16500 copper belongs to the copper alloys. There are 29 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 4145 aluminum and the bottom bar is C16500 copper.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 73
110
Elongation at Break, % 2.2
1.5 to 53
Poisson's Ratio 0.33
0.34
Shear Modulus, GPa 28
43
Shear Strength, MPa 69
200 to 310
Tensile Strength: Ultimate (UTS), MPa 120
280 to 530
Tensile Strength: Yield (Proof), MPa 68
97 to 520

Thermal Properties

Latent Heat of Fusion, J/g 540
210
Maximum Temperature: Mechanical, °C 160
340
Melting Completion (Liquidus), °C 590
1070
Melting Onset (Solidus), °C 520
1010
Specific Heat Capacity, J/kg-K 880
380
Thermal Conductivity, W/m-K 100
250
Thermal Expansion, µm/m-K 21
17

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 26
60
Electrical Conductivity: Equal Weight (Specific), % IACS 84
61

Otherwise Unclassified Properties

Base Metal Price, % relative 10
31
Density, g/cm3 2.8
8.9
Embodied Carbon, kg CO2/kg material 7.6
2.6
Embodied Energy, MJ/kg 140
42
Embodied Water, L/kg 1040
320

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 2.3
7.8 to 110
Resilience: Unit (Modulus of Resilience), kJ/m3 31
41 to 1160
Stiffness to Weight: Axial, points 14
7.1
Stiffness to Weight: Bending, points 50
18
Strength to Weight: Axial, points 12
8.6 to 17
Strength to Weight: Bending, points 19
11 to 16
Thermal Diffusivity, mm2/s 42
74
Thermal Shock Resistance, points 5.5
9.8 to 19

Alloy Composition


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Aluminum (Al), % 83 to 87.4
0
Cadmium (Cd), % 0
0.6 to 1.0
Chromium (Cr), % 0 to 0.15
0
Copper (Cu), % 3.3 to 4.7
97.8 to 98.9
Iron (Fe), % 0 to 0.8
0 to 0.020
Magnesium (Mg), % 0 to 0.15
0
Manganese (Mn), % 0 to 0.15
0
Silicon (Si), % 9.3 to 10.7
0
Tin (Sn), % 0
0.5 to 0.7
Zinc (Zn), % 0 to 0.2
0
Residuals, % 0 to 0.15
0 to 0.5