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4145 Aluminum vs. C62500 Bronze

4145 aluminum belongs to the aluminum alloys classification, while C62500 bronze belongs to the copper alloys. There are 30 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 4145 aluminum and the bottom bar is C62500 bronze.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 73
110
Elongation at Break, % 2.2
1.0
Fatigue Strength, MPa 48
460
Poisson's Ratio 0.33
0.34
Shear Modulus, GPa 28
42
Shear Strength, MPa 69
410
Tensile Strength: Ultimate (UTS), MPa 120
690
Tensile Strength: Yield (Proof), MPa 68
410

Thermal Properties

Latent Heat of Fusion, J/g 540
230
Maximum Temperature: Mechanical, °C 160
230
Melting Completion (Liquidus), °C 590
1050
Melting Onset (Solidus), °C 520
1050
Specific Heat Capacity, J/kg-K 880
460
Thermal Conductivity, W/m-K 100
47
Thermal Expansion, µm/m-K 21
18

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 26
10
Electrical Conductivity: Equal Weight (Specific), % IACS 84
11

Otherwise Unclassified Properties

Base Metal Price, % relative 10
26
Density, g/cm3 2.8
8.1
Embodied Carbon, kg CO2/kg material 7.6
3.3
Embodied Energy, MJ/kg 140
55
Embodied Water, L/kg 1040
410

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 2.3
6.0
Resilience: Unit (Modulus of Resilience), kJ/m3 31
750
Stiffness to Weight: Axial, points 14
7.8
Stiffness to Weight: Bending, points 50
20
Strength to Weight: Axial, points 12
24
Strength to Weight: Bending, points 19
22
Thermal Diffusivity, mm2/s 42
13
Thermal Shock Resistance, points 5.5
24

Alloy Composition


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Aluminum (Al), % 83 to 87.4
12.5 to 13.5
Chromium (Cr), % 0 to 0.15
0
Copper (Cu), % 3.3 to 4.7
78.5 to 84
Iron (Fe), % 0 to 0.8
3.5 to 5.5
Magnesium (Mg), % 0 to 0.15
0
Manganese (Mn), % 0 to 0.15
0 to 2.0
Silicon (Si), % 9.3 to 10.7
0
Zinc (Zn), % 0 to 0.2
0
Residuals, % 0 to 0.15
0 to 0.5