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4145 Aluminum vs. ZE63A Magnesium

4145 aluminum belongs to the aluminum alloys classification, while ZE63A magnesium belongs to the magnesium alloys. There are 30 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown.

For each property being compared, the top bar is 4145 aluminum and the bottom bar is ZE63A magnesium.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 73
46
Elongation at Break, % 2.2
7.7
Fatigue Strength, MPa 48
120
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 28
17
Shear Strength, MPa 69
170
Tensile Strength: Ultimate (UTS), MPa 120
300
Tensile Strength: Yield (Proof), MPa 68
190

Thermal Properties

Latent Heat of Fusion, J/g 540
330
Maximum Temperature: Mechanical, °C 160
170
Melting Completion (Liquidus), °C 590
510
Melting Onset (Solidus), °C 520
390
Specific Heat Capacity, J/kg-K 880
950
Thermal Conductivity, W/m-K 100
110
Thermal Expansion, µm/m-K 21
27

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 26
31
Electrical Conductivity: Equal Weight (Specific), % IACS 84
140

Otherwise Unclassified Properties

Base Metal Price, % relative 10
22
Density, g/cm3 2.8
2.0
Embodied Carbon, kg CO2/kg material 7.6
24
Embodied Energy, MJ/kg 140
180
Embodied Water, L/kg 1040
920

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 2.3
20
Resilience: Unit (Modulus of Resilience), kJ/m3 31
400
Stiffness to Weight: Axial, points 14
12
Stiffness to Weight: Bending, points 50
58
Strength to Weight: Axial, points 12
40
Strength to Weight: Bending, points 19
48
Thermal Diffusivity, mm2/s 42
57
Thermal Shock Resistance, points 5.5
17

Alloy Composition

Aluminum (Al), % 83 to 87.4
0
Chromium (Cr), % 0 to 0.15
0
Copper (Cu), % 3.3 to 4.7
0 to 0.1
Iron (Fe), % 0 to 0.8
0
Magnesium (Mg), % 0 to 0.15
89.6 to 92
Manganese (Mn), % 0 to 0.15
0
Nickel (Ni), % 0
0 to 0.010
Silicon (Si), % 9.3 to 10.7
0
Unspecified Rare Earths, % 0
2.1 to 3.0
Zinc (Zn), % 0 to 0.2
5.5 to 6.0
Zirconium (Zr), % 0
0.4 to 1.0
Residuals, % 0
0 to 0.3