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5005 Aluminum vs. 6063 Aluminum

Both 5005 aluminum and 6063 aluminum are aluminum alloys. Their average alloy composition is basically identical.

For each property being compared, the top bar is 5005 aluminum and the bottom bar is 6063 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 28 to 64
25 to 95
Elastic (Young's, Tensile) Modulus, GPa 68
68
Elongation at Break, % 1.1 to 23
7.3 to 21
Fatigue Strength, MPa 38 to 86
39 to 95
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 26
26
Shear Strength, MPa 70 to 130
70 to 190
Tensile Strength: Ultimate (UTS), MPa 110 to 230
110 to 300
Tensile Strength: Yield (Proof), MPa 41 to 210
49 to 270

Thermal Properties

Latent Heat of Fusion, J/g 400
400
Maximum Temperature: Mechanical, °C 180
160
Melting Completion (Liquidus), °C 650
650
Melting Onset (Solidus), °C 630
620
Specific Heat Capacity, J/kg-K 900
900
Thermal Conductivity, W/m-K 200
190 to 220
Thermal Expansion, µm/m-K 24
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 52
49 to 58
Electrical Conductivity: Equal Weight (Specific), % IACS 170
160 to 190

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
9.5
Calomel Potential, mV -740
-740
Density, g/cm3 2.7
2.7
Embodied Carbon, kg CO2/kg material 8.3
8.3
Embodied Energy, MJ/kg 150
150
Embodied Water, L/kg 1190
1190

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 2.3 to 22
13 to 27
Resilience: Unit (Modulus of Resilience), kJ/m3 12 to 320
18 to 540
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
50
Strength to Weight: Axial, points 11 to 23
11 to 31
Strength to Weight: Bending, points 19 to 31
18 to 37
Thermal Diffusivity, mm2/s 82
79 to 89
Thermal Shock Resistance, points 4.9 to 10
4.8 to 13

Alloy Composition


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Aluminum (Al), % 97 to 99.5
97.5 to 99.4
Chromium (Cr), % 0 to 0.1
0 to 0.1
Copper (Cu), % 0 to 0.2
0 to 0.1
Iron (Fe), % 0 to 0.7
0 to 0.35
Magnesium (Mg), % 0.5 to 1.1
0.45 to 0.9
Manganese (Mn), % 0 to 0.2
0 to 0.1
Silicon (Si), % 0 to 0.3
0.2 to 0.6
Titanium (Ti), % 0
0 to 0.1
Zinc (Zn), % 0 to 0.25
0 to 0.1
Residuals, % 0 to 0.15
0 to 0.15

Comparable Variants