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5005A Aluminum vs. AISI 204 Stainless Steel

5005A aluminum belongs to the aluminum alloys classification, while AISI 204 stainless steel belongs to the iron alloys. There are 31 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 5005A aluminum and the bottom bar is AISI 204 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 29 to 64
210 to 330
Elastic (Young's, Tensile) Modulus, GPa 68
200
Elongation at Break, % 1.1 to 21
23 to 39
Fatigue Strength, MPa 38 to 82
320 to 720
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 26
77
Shear Strength, MPa 71 to 130
500 to 700
Tensile Strength: Ultimate (UTS), MPa 110 to 230
730 to 1100
Tensile Strength: Yield (Proof), MPa 43 to 210
380 to 1080

Thermal Properties

Latent Heat of Fusion, J/g 400
280
Maximum Temperature: Mechanical, °C 180
850
Melting Completion (Liquidus), °C 660
1410
Melting Onset (Solidus), °C 630
1370
Specific Heat Capacity, J/kg-K 900
480
Thermal Conductivity, W/m-K 200
15
Thermal Expansion, µm/m-K 24
17

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 52
2.4
Electrical Conductivity: Equal Weight (Specific), % IACS 170
2.9

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
10
Density, g/cm3 2.7
7.7
Embodied Carbon, kg CO2/kg material 8.3
2.4
Embodied Energy, MJ/kg 150
35
Embodied Water, L/kg 1190
130

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 2.0 to 19
240 to 250
Resilience: Unit (Modulus of Resilience), kJ/m3 14 to 310
360 to 2940
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
25
Strength to Weight: Axial, points 12 to 24
27 to 40
Strength to Weight: Bending, points 19 to 31
24 to 31
Thermal Diffusivity, mm2/s 82
4.1
Thermal Shock Resistance, points 5.0 to 10
16 to 24

Alloy Composition


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Aluminum (Al), % 97.5 to 99.3
0
Carbon (C), % 0
0 to 0.030
Chromium (Cr), % 0 to 0.1
15 to 17
Copper (Cu), % 0 to 0.050
0
Iron (Fe), % 0 to 0.45
69.6 to 76.4
Magnesium (Mg), % 0.7 to 1.1
0
Manganese (Mn), % 0 to 0.15
7.0 to 9.0
Nickel (Ni), % 0
1.5 to 3.0
Nitrogen (N), % 0
0.15 to 0.3
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 0 to 0.3
0 to 1.0
Sulfur (S), % 0
0 to 0.030
Zinc (Zn), % 0 to 0.2
0
Residuals, % 0 to 0.15
0

Comparable Variants