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5021 Aluminum vs. N06025 Nickel

5021 aluminum belongs to the aluminum alloys classification, while N06025 nickel belongs to the nickel alloys. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 5021 aluminum and the bottom bar is N06025 nickel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 68
200
Elongation at Break, % 1.1 to 3.4
32
Fatigue Strength, MPa 85 to 110
220
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 26
76
Shear Strength, MPa 170
500
Tensile Strength: Ultimate (UTS), MPa 300 to 310
760
Tensile Strength: Yield (Proof), MPa 240 to 270
310

Thermal Properties

Latent Heat of Fusion, J/g 400
320
Maximum Temperature: Mechanical, °C 180
1000
Melting Completion (Liquidus), °C 640
1350
Melting Onset (Solidus), °C 590
1300
Specific Heat Capacity, J/kg-K 900
480
Thermal Conductivity, W/m-K 140
11
Thermal Expansion, µm/m-K 23
13

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 35
1.5
Electrical Conductivity: Equal Weight (Specific), % IACS 120
1.6

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
50
Density, g/cm3 2.7
8.2
Embodied Carbon, kg CO2/kg material 8.6
8.4
Embodied Energy, MJ/kg 150
120
Embodied Water, L/kg 1180
290

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 3.1 to 10
190
Resilience: Unit (Modulus of Resilience), kJ/m3 440 to 550
240
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 50
24
Strength to Weight: Axial, points 30 to 32
26
Strength to Weight: Bending, points 37
22
Thermal Diffusivity, mm2/s 57
2.9
Thermal Shock Resistance, points 13 to 14
21

Alloy Composition


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Aluminum (Al), % 95.2 to 97.7
1.8 to 2.4
Carbon (C), % 0
0.15 to 0.25
Chromium (Cr), % 0 to 0.15
24 to 26
Copper (Cu), % 0 to 0.15
0 to 0.1
Iron (Fe), % 0 to 0.5
8.0 to 11
Magnesium (Mg), % 2.2 to 2.8
0
Manganese (Mn), % 0.1 to 0.5
0 to 0.15
Nickel (Ni), % 0
59.2 to 65.9
Phosphorus (P), % 0
0 to 0.020
Silicon (Si), % 0 to 0.4
0 to 0.5
Sulfur (S), % 0
0 to 0.010
Titanium (Ti), % 0
0.1 to 0.2
Yttrium (Y), % 0
0.050 to 0.12
Zinc (Zn), % 0 to 0.15
0.010 to 0.1
Residuals, % 0 to 0.15
0