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5026 Aluminum vs. 5042 Aluminum

Both 5026 aluminum and 5042 aluminum are aluminum alloys. They have a very high 96% of their average alloy composition in common.

For each property being compared, the top bar is 5026 aluminum and the bottom bar is 5042 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 70
68
Elongation at Break, % 5.1 to 11
1.1 to 3.4
Fatigue Strength, MPa 94 to 140
97 to 120
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 26
26
Shear Strength, MPa 150 to 180
200
Tensile Strength: Ultimate (UTS), MPa 260 to 320
340 to 360
Tensile Strength: Yield (Proof), MPa 120 to 250
270 to 310

Thermal Properties

Latent Heat of Fusion, J/g 400
400
Maximum Temperature: Mechanical, °C 210
180
Melting Completion (Liquidus), °C 650
640
Melting Onset (Solidus), °C 510
570
Specific Heat Capacity, J/kg-K 890
900
Thermal Conductivity, W/m-K 130
130
Thermal Expansion, µm/m-K 23
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 31
33
Electrical Conductivity: Equal Weight (Specific), % IACS 99
110

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
9.5
Density, g/cm3 2.8
2.7
Embodied Carbon, kg CO2/kg material 8.9
8.8
Embodied Energy, MJ/kg 150
150
Embodied Water, L/kg 1150
1180

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 15 to 29
3.6 to 12
Resilience: Unit (Modulus of Resilience), kJ/m3 100 to 440
550 to 720
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 49
50
Strength to Weight: Axial, points 26 to 32
35 to 37
Strength to Weight: Bending, points 33 to 37
40 to 42
Thermal Diffusivity, mm2/s 52
53
Thermal Shock Resistance, points 11 to 14
15 to 16

Alloy Composition


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Aluminum (Al), % 88.2 to 94.7
94.2 to 96.8
Chromium (Cr), % 0 to 0.3
0 to 0.1
Copper (Cu), % 0.1 to 0.8
0 to 0.15
Iron (Fe), % 0.2 to 1.0
0 to 0.35
Magnesium (Mg), % 3.9 to 4.9
3.0 to 4.0
Manganese (Mn), % 0.6 to 1.8
0.2 to 0.5
Silicon (Si), % 0.55 to 1.4
0 to 0.2
Titanium (Ti), % 0 to 0.2
0 to 0.1
Zinc (Zn), % 0 to 1.0
0 to 0.25
Zirconium (Zr), % 0 to 0.3
0
Residuals, % 0 to 0.15
0 to 0.15