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5026 Aluminum vs. 6063A Aluminum

Both 5026 aluminum and 6063A aluminum are aluminum alloys. They have a moderately high 93% of their average alloy composition in common.

For each property being compared, the top bar is 5026 aluminum and the bottom bar is 6063A aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 70
68
Elongation at Break, % 5.1 to 11
6.7 to 18
Fatigue Strength, MPa 94 to 140
53 to 80
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 26
26
Shear Strength, MPa 150 to 180
78 to 150
Tensile Strength: Ultimate (UTS), MPa 260 to 320
130 to 260
Tensile Strength: Yield (Proof), MPa 120 to 250
55 to 200

Thermal Properties

Latent Heat of Fusion, J/g 400
400
Maximum Temperature: Mechanical, °C 210
160
Melting Completion (Liquidus), °C 650
640
Melting Onset (Solidus), °C 510
620
Specific Heat Capacity, J/kg-K 890
900
Thermal Conductivity, W/m-K 130
200
Thermal Expansion, µm/m-K 23
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 31
49 to 54
Electrical Conductivity: Equal Weight (Specific), % IACS 99
160 to 180

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
9.5
Density, g/cm3 2.8
2.7
Embodied Carbon, kg CO2/kg material 8.9
8.3
Embodied Energy, MJ/kg 150
150
Embodied Water, L/kg 1150
1190

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 15 to 29
13 to 21
Resilience: Unit (Modulus of Resilience), kJ/m3 100 to 440
22 to 280
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 49
50
Strength to Weight: Axial, points 26 to 32
13 to 26
Strength to Weight: Bending, points 33 to 37
21 to 33
Thermal Diffusivity, mm2/s 52
83
Thermal Shock Resistance, points 11 to 14
5.6 to 11

Alloy Composition


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Aluminum (Al), % 88.2 to 94.7
97.5 to 99
Chromium (Cr), % 0 to 0.3
0 to 0.050
Copper (Cu), % 0.1 to 0.8
0 to 0.1
Iron (Fe), % 0.2 to 1.0
0.15 to 0.35
Magnesium (Mg), % 3.9 to 4.9
0.6 to 0.9
Manganese (Mn), % 0.6 to 1.8
0 to 0.15
Silicon (Si), % 0.55 to 1.4
0.3 to 0.6
Titanium (Ti), % 0 to 0.2
0 to 0.1
Zinc (Zn), % 0 to 1.0
0 to 0.15
Zirconium (Zr), % 0 to 0.3
0
Residuals, % 0 to 0.15
0 to 0.15

Comparable Variants