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5026 Aluminum vs. 6065 Aluminum

Both 5026 aluminum and 6065 aluminum are aluminum alloys. They have a moderately high 94% of their average alloy composition in common.

For each property being compared, the top bar is 5026 aluminum and the bottom bar is 6065 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 70
68
Elongation at Break, % 5.1 to 11
4.5 to 11
Fatigue Strength, MPa 94 to 140
96 to 110
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 26
26
Shear Strength, MPa 150 to 180
190 to 230
Tensile Strength: Ultimate (UTS), MPa 260 to 320
310 to 400
Tensile Strength: Yield (Proof), MPa 120 to 250
270 to 380

Thermal Properties

Latent Heat of Fusion, J/g 400
400
Maximum Temperature: Mechanical, °C 210
180
Melting Completion (Liquidus), °C 650
640
Melting Onset (Solidus), °C 510
590
Specific Heat Capacity, J/kg-K 890
890
Thermal Conductivity, W/m-K 130
170
Thermal Expansion, µm/m-K 23
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 31
43
Electrical Conductivity: Equal Weight (Specific), % IACS 99
140

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
11
Density, g/cm3 2.8
2.8
Embodied Carbon, kg CO2/kg material 8.9
8.4
Embodied Energy, MJ/kg 150
150
Embodied Water, L/kg 1150
1200

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 15 to 29
17 to 34
Resilience: Unit (Modulus of Resilience), kJ/m3 100 to 440
540 to 1040
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 49
49
Strength to Weight: Axial, points 26 to 32
31 to 40
Strength to Weight: Bending, points 33 to 37
36 to 43
Thermal Diffusivity, mm2/s 52
67
Thermal Shock Resistance, points 11 to 14
14 to 18

Alloy Composition


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Aluminum (Al), % 88.2 to 94.7
94.4 to 98.2
Bismuth (Bi), % 0
0.5 to 1.5
Chromium (Cr), % 0 to 0.3
0 to 0.15
Copper (Cu), % 0.1 to 0.8
0.15 to 0.4
Iron (Fe), % 0.2 to 1.0
0 to 0.7
Lead (Pb), % 0
0 to 0.050
Magnesium (Mg), % 3.9 to 4.9
0.8 to 1.2
Manganese (Mn), % 0.6 to 1.8
0 to 0.15
Silicon (Si), % 0.55 to 1.4
0.4 to 0.8
Titanium (Ti), % 0 to 0.2
0 to 0.1
Zinc (Zn), % 0 to 1.0
0 to 0.25
Zirconium (Zr), % 0 to 0.3
0 to 0.15
Residuals, % 0 to 0.15
0 to 0.15