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5026 Aluminum vs. ASTM Grade HT Steel

5026 aluminum belongs to the aluminum alloys classification, while ASTM grade HT steel belongs to the iron alloys. There are 29 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 5026 aluminum and the bottom bar is ASTM grade HT steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 70
190
Elongation at Break, % 5.1 to 11
4.6
Fatigue Strength, MPa 94 to 140
130
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 26
76
Tensile Strength: Ultimate (UTS), MPa 260 to 320
500
Tensile Strength: Yield (Proof), MPa 120 to 250
270

Thermal Properties

Latent Heat of Fusion, J/g 400
310
Maximum Temperature: Mechanical, °C 210
1010
Melting Completion (Liquidus), °C 650
1390
Melting Onset (Solidus), °C 510
1340
Specific Heat Capacity, J/kg-K 890
480
Thermal Conductivity, W/m-K 130
12
Thermal Expansion, µm/m-K 23
15

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 31
1.7
Electrical Conductivity: Equal Weight (Specific), % IACS 99
1.9

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
31
Density, g/cm3 2.8
8.0
Embodied Carbon, kg CO2/kg material 8.9
5.4
Embodied Energy, MJ/kg 150
76
Embodied Water, L/kg 1150
190

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 15 to 29
19
Resilience: Unit (Modulus of Resilience), kJ/m3 100 to 440
180
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 49
24
Strength to Weight: Axial, points 26 to 32
18
Strength to Weight: Bending, points 33 to 37
18
Thermal Diffusivity, mm2/s 52
3.2
Thermal Shock Resistance, points 11 to 14
12

Alloy Composition


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Aluminum (Al), % 88.2 to 94.7
0
Carbon (C), % 0
0.35 to 0.75
Chromium (Cr), % 0 to 0.3
15 to 19
Copper (Cu), % 0.1 to 0.8
0
Iron (Fe), % 0.2 to 1.0
38.2 to 51.7
Magnesium (Mg), % 3.9 to 4.9
0
Manganese (Mn), % 0.6 to 1.8
0 to 2.0
Molybdenum (Mo), % 0
0 to 0.5
Nickel (Ni), % 0
33 to 37
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 0.55 to 1.4
0 to 2.5
Sulfur (S), % 0
0 to 0.040
Titanium (Ti), % 0 to 0.2
0
Zinc (Zn), % 0 to 1.0
0
Zirconium (Zr), % 0 to 0.3
0
Residuals, % 0 to 0.15
0