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5026 Aluminum vs. Grey Cast Iron

5026 aluminum belongs to the aluminum alloys classification, while grey cast iron belongs to the iron alloys. There are 29 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 5026 aluminum and the bottom bar is grey cast iron.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 70
180
Elongation at Break, % 5.1 to 11
9.6
Fatigue Strength, MPa 94 to 140
69 to 170
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 26
69
Shear Strength, MPa 150 to 180
180 to 610
Tensile Strength: Ultimate (UTS), MPa 260 to 320
160 to 450
Tensile Strength: Yield (Proof), MPa 120 to 250
98 to 290

Thermal Properties

Latent Heat of Fusion, J/g 400
280
Melting Completion (Liquidus), °C 650
1380
Melting Onset (Solidus), °C 510
1180
Specific Heat Capacity, J/kg-K 890
490
Thermal Conductivity, W/m-K 130
46
Thermal Expansion, µm/m-K 23
11

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 31
7.4
Electrical Conductivity: Equal Weight (Specific), % IACS 99
8.9

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
1.9
Density, g/cm3 2.8
7.5
Embodied Carbon, kg CO2/kg material 8.9
1.5
Embodied Energy, MJ/kg 150
21
Embodied Water, L/kg 1150
44

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 15 to 29
13 to 37
Resilience: Unit (Modulus of Resilience), kJ/m3 100 to 440
27 to 240
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 49
25
Strength to Weight: Axial, points 26 to 32
5.8 to 17
Strength to Weight: Bending, points 33 to 37
8.7 to 17
Thermal Diffusivity, mm2/s 52
13
Thermal Shock Resistance, points 11 to 14
6.0 to 17

Alloy Composition


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Aluminum (Al), % 88.2 to 94.7
0
Carbon (C), % 0
3.1 to 3.4
Chromium (Cr), % 0 to 0.3
0
Copper (Cu), % 0.1 to 0.8
0
Iron (Fe), % 0.2 to 1.0
92.1 to 93.9
Magnesium (Mg), % 3.9 to 4.9
0
Manganese (Mn), % 0.6 to 1.8
0.5 to 0.7
Phosphorus (P), % 0
0 to 0.9
Silicon (Si), % 0.55 to 1.4
2.5 to 2.8
Sulfur (S), % 0
0 to 0.15
Titanium (Ti), % 0 to 0.2
0
Zinc (Zn), % 0 to 1.0
0
Zirconium (Zr), % 0 to 0.3
0
Residuals, % 0 to 0.15
0