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5026 Aluminum vs. Nickel 242

5026 aluminum belongs to the aluminum alloys classification, while nickel 242 belongs to the nickel alloys. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 5026 aluminum and the bottom bar is nickel 242.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 70
220
Elongation at Break, % 5.1 to 11
45
Fatigue Strength, MPa 94 to 140
300
Poisson's Ratio 0.33
0.3
Shear Modulus, GPa 26
84
Shear Strength, MPa 150 to 180
570
Tensile Strength: Ultimate (UTS), MPa 260 to 320
820
Tensile Strength: Yield (Proof), MPa 120 to 250
350

Thermal Properties

Latent Heat of Fusion, J/g 400
330
Maximum Temperature: Mechanical, °C 210
930
Melting Completion (Liquidus), °C 650
1380
Melting Onset (Solidus), °C 510
1290
Specific Heat Capacity, J/kg-K 890
400
Thermal Conductivity, W/m-K 130
11
Thermal Expansion, µm/m-K 23
11

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 31
1.4
Electrical Conductivity: Equal Weight (Specific), % IACS 99
1.4

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
75
Density, g/cm3 2.8
9.0
Embodied Carbon, kg CO2/kg material 8.9
14
Embodied Energy, MJ/kg 150
180
Embodied Water, L/kg 1150
290

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 15 to 29
300
Resilience: Unit (Modulus of Resilience), kJ/m3 100 to 440
280
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 49
22
Strength to Weight: Axial, points 26 to 32
25
Strength to Weight: Bending, points 33 to 37
21
Thermal Diffusivity, mm2/s 52
3.1
Thermal Shock Resistance, points 11 to 14
25

Alloy Composition


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Aluminum (Al), % 88.2 to 94.7
0 to 0.5
Boron (B), % 0
0 to 0.0060
Carbon (C), % 0
0 to 0.030
Chromium (Cr), % 0 to 0.3
7.0 to 9.0
Cobalt (Co), % 0
0 to 1.0
Copper (Cu), % 0.1 to 0.8
0 to 0.5
Iron (Fe), % 0.2 to 1.0
0 to 2.0
Magnesium (Mg), % 3.9 to 4.9
0
Manganese (Mn), % 0.6 to 1.8
0 to 0.8
Molybdenum (Mo), % 0
24 to 26
Nickel (Ni), % 0
59.3 to 69
Phosphorus (P), % 0
0 to 0.030
Silicon (Si), % 0.55 to 1.4
0 to 0.8
Sulfur (S), % 0
0 to 0.015
Titanium (Ti), % 0 to 0.2
0
Zinc (Zn), % 0 to 1.0
0
Zirconium (Zr), % 0 to 0.3
0
Residuals, % 0 to 0.15
0