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5026 Aluminum vs. Nickel 617

5026 aluminum belongs to the aluminum alloys classification, while nickel 617 belongs to the nickel alloys. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 5026 aluminum and the bottom bar is nickel 617.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 70
210
Elongation at Break, % 5.1 to 11
40
Fatigue Strength, MPa 94 to 140
220
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 26
80
Shear Strength, MPa 150 to 180
510
Tensile Strength: Ultimate (UTS), MPa 260 to 320
740
Tensile Strength: Yield (Proof), MPa 120 to 250
280

Thermal Properties

Latent Heat of Fusion, J/g 400
330
Maximum Temperature: Mechanical, °C 210
1010
Melting Completion (Liquidus), °C 650
1380
Melting Onset (Solidus), °C 510
1330
Specific Heat Capacity, J/kg-K 890
450
Thermal Conductivity, W/m-K 130
13
Thermal Expansion, µm/m-K 23
12

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 31
1.4
Electrical Conductivity: Equal Weight (Specific), % IACS 99
1.5

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
75
Density, g/cm3 2.8
8.5
Embodied Carbon, kg CO2/kg material 8.9
10
Embodied Energy, MJ/kg 150
140
Embodied Water, L/kg 1150
350

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 15 to 29
230
Resilience: Unit (Modulus of Resilience), kJ/m3 100 to 440
190
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 49
23
Strength to Weight: Axial, points 26 to 32
24
Strength to Weight: Bending, points 33 to 37
21
Thermal Diffusivity, mm2/s 52
3.5
Thermal Shock Resistance, points 11 to 14
21

Alloy Composition


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Aluminum (Al), % 88.2 to 94.7
0.8 to 1.5
Boron (B), % 0
0 to 0.0060
Carbon (C), % 0
0.050 to 0.15
Chromium (Cr), % 0 to 0.3
20 to 24
Cobalt (Co), % 0
10 to 15
Copper (Cu), % 0.1 to 0.8
0 to 0.5
Iron (Fe), % 0.2 to 1.0
0 to 3.0
Magnesium (Mg), % 3.9 to 4.9
0
Manganese (Mn), % 0.6 to 1.8
0 to 1.0
Molybdenum (Mo), % 0
8.0 to 10
Nickel (Ni), % 0
44.5 to 62
Silicon (Si), % 0.55 to 1.4
0 to 1.0
Sulfur (S), % 0
0 to 0.015
Titanium (Ti), % 0 to 0.2
0
Zinc (Zn), % 0 to 1.0
0
Zirconium (Zr), % 0 to 0.3
0
Residuals, % 0 to 0.15
0