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5026 Aluminum vs. Nickel 825

5026 aluminum belongs to the aluminum alloys classification, while nickel 825 belongs to the nickel alloys. There are 30 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 5026 aluminum and the bottom bar is nickel 825.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 70
200
Elongation at Break, % 5.1 to 11
34
Fatigue Strength, MPa 94 to 140
190
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 26
78
Shear Strength, MPa 150 to 180
430
Tensile Strength: Ultimate (UTS), MPa 260 to 320
650
Tensile Strength: Yield (Proof), MPa 120 to 250
260

Thermal Properties

Latent Heat of Fusion, J/g 400
300
Maximum Temperature: Mechanical, °C 210
980
Melting Completion (Liquidus), °C 650
1400
Melting Onset (Solidus), °C 510
1370
Specific Heat Capacity, J/kg-K 890
460
Thermal Conductivity, W/m-K 130
11
Thermal Expansion, µm/m-K 23
14

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 31
1.5
Electrical Conductivity: Equal Weight (Specific), % IACS 99
1.7

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
41
Density, g/cm3 2.8
8.2
Embodied Carbon, kg CO2/kg material 8.9
7.2
Embodied Energy, MJ/kg 150
100
Embodied Water, L/kg 1150
230

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 15 to 29
180
Resilience: Unit (Modulus of Resilience), kJ/m3 100 to 440
170
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 49
24
Strength to Weight: Axial, points 26 to 32
22
Strength to Weight: Bending, points 33 to 37
20
Thermal Diffusivity, mm2/s 52
2.9
Thermal Shock Resistance, points 11 to 14
17

Alloy Composition


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Aluminum (Al), % 88.2 to 94.7
0 to 0.2
Carbon (C), % 0
0 to 0.050
Chromium (Cr), % 0 to 0.3
19.5 to 23.5
Copper (Cu), % 0.1 to 0.8
1.5 to 3.0
Iron (Fe), % 0.2 to 1.0
22 to 37.9
Magnesium (Mg), % 3.9 to 4.9
0
Manganese (Mn), % 0.6 to 1.8
0 to 1.0
Molybdenum (Mo), % 0
2.5 to 3.5
Nickel (Ni), % 0
38 to 46
Silicon (Si), % 0.55 to 1.4
0 to 0.050
Sulfur (S), % 0
0 to 0.030
Titanium (Ti), % 0 to 0.2
0.6 to 1.2
Zinc (Zn), % 0 to 1.0
0
Zirconium (Zr), % 0 to 0.3
0
Residuals, % 0 to 0.15
0