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5040 Aluminum vs. 206.0 Aluminum

Both 5040 aluminum and 206.0 aluminum are aluminum alloys. They have a very high 95% of their average alloy composition in common. There are 31 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown.

For each property being compared, the top bar is 5040 aluminum and the bottom bar is 206.0 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 66 to 74
95 to 110
Elastic (Young's, Tensile) Modulus, GPa 70
71
Elongation at Break, % 5.7 to 6.8
8.4 to 12
Fatigue Strength, MPa 100 to 130
88 to 210
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 26
27
Shear Strength, MPa 140 to 150
260
Tensile Strength: Ultimate (UTS), MPa 240 to 260
330 to 440
Tensile Strength: Yield (Proof), MPa 190 to 230
190 to 350

Thermal Properties

Latent Heat of Fusion, J/g 400
390
Maximum Temperature: Mechanical, °C 190
170
Melting Completion (Liquidus), °C 650
650
Melting Onset (Solidus), °C 600
570
Specific Heat Capacity, J/kg-K 900
880
Thermal Conductivity, W/m-K 160
120
Thermal Expansion, µm/m-K 23
19

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 41
33
Electrical Conductivity: Equal Weight (Specific), % IACS 130
99

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
11
Density, g/cm3 2.8
3.0
Embodied Carbon, kg CO2/kg material 8.3
8.0
Embodied Energy, MJ/kg 150
150
Embodied Water, L/kg 1180
1150

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 14 to 15
24 to 49
Resilience: Unit (Modulus of Resilience), kJ/m3 260 to 380
270 to 840
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 50
46
Strength to Weight: Axial, points 24 to 26
30 to 40
Strength to Weight: Bending, points 31 to 32
35 to 42
Thermal Diffusivity, mm2/s 64
46
Thermal Shock Resistance, points 10 to 11
17 to 23

Alloy Composition


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Aluminum (Al), % 95.2 to 98
93.3 to 95.3
Chromium (Cr), % 0.1 to 0.3
0
Copper (Cu), % 0 to 0.25
4.2 to 5.0
Iron (Fe), % 0 to 0.7
0 to 0.15
Magnesium (Mg), % 1.0 to 1.5
0.15 to 0.35
Manganese (Mn), % 0.9 to 1.4
0.2 to 0.5
Nickel (Ni), % 0
0 to 0.050
Silicon (Si), % 0 to 0.3
0 to 0.1
Tin (Sn), % 0
0 to 0.050
Titanium (Ti), % 0
0.15 to 0.3
Zinc (Zn), % 0 to 0.25
0 to 0.1
Residuals, % 0 to 0.15
0 to 0.15