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5040 Aluminum vs. 390.0 Aluminum

Both 5040 aluminum and 390.0 aluminum are aluminum alloys. They have 78% of their average alloy composition in common. There are 30 material properties with values for both materials. Properties with values for just one material (1, in this case) are not shown.

For each property being compared, the top bar is 5040 aluminum and the bottom bar is 390.0 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 66 to 74
120
Elastic (Young's, Tensile) Modulus, GPa 70
75
Elongation at Break, % 5.7 to 6.8
1.0
Fatigue Strength, MPa 100 to 130
76 to 110
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 26
28
Tensile Strength: Ultimate (UTS), MPa 240 to 260
280 to 300
Tensile Strength: Yield (Proof), MPa 190 to 230
240 to 270

Thermal Properties

Latent Heat of Fusion, J/g 400
640
Maximum Temperature: Mechanical, °C 190
170
Melting Completion (Liquidus), °C 650
650
Melting Onset (Solidus), °C 600
560
Specific Heat Capacity, J/kg-K 900
880
Thermal Conductivity, W/m-K 160
130
Thermal Expansion, µm/m-K 23
18

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 41
24 to 25
Electrical Conductivity: Equal Weight (Specific), % IACS 130
79 to 83

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
11
Density, g/cm3 2.8
2.7
Embodied Carbon, kg CO2/kg material 8.3
7.3
Embodied Energy, MJ/kg 150
130
Embodied Water, L/kg 1180
950

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 14 to 15
2.7 to 2.9
Resilience: Unit (Modulus of Resilience), kJ/m3 260 to 380
380 to 470
Stiffness to Weight: Axial, points 14
15
Stiffness to Weight: Bending, points 50
52
Strength to Weight: Axial, points 24 to 26
28 to 30
Strength to Weight: Bending, points 31 to 32
35 to 36
Thermal Diffusivity, mm2/s 64
56
Thermal Shock Resistance, points 10 to 11
14 to 15

Alloy Composition


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Aluminum (Al), % 95.2 to 98
74.5 to 79.6
Chromium (Cr), % 0.1 to 0.3
0
Copper (Cu), % 0 to 0.25
4.0 to 5.0
Iron (Fe), % 0 to 0.7
0 to 1.3
Magnesium (Mg), % 1.0 to 1.5
0.45 to 0.65
Manganese (Mn), % 0.9 to 1.4
0 to 0.1
Silicon (Si), % 0 to 0.3
16 to 18
Titanium (Ti), % 0
0 to 0.2
Zinc (Zn), % 0 to 0.25
0 to 0.1
Residuals, % 0 to 0.15
0 to 0.2