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5040 Aluminum vs. 511.0 Aluminum

Both 5040 aluminum and 511.0 aluminum are aluminum alloys. They have a very high 97% of their average alloy composition in common.

For each property being compared, the top bar is 5040 aluminum and the bottom bar is 511.0 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 66 to 74
50
Elastic (Young's, Tensile) Modulus, GPa 70
68
Elongation at Break, % 5.7 to 6.8
3.0
Fatigue Strength, MPa 100 to 130
55
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 26
25
Shear Strength, MPa 140 to 150
120
Tensile Strength: Ultimate (UTS), MPa 240 to 260
150
Tensile Strength: Yield (Proof), MPa 190 to 230
83

Thermal Properties

Latent Heat of Fusion, J/g 400
400
Maximum Temperature: Mechanical, °C 190
170
Melting Completion (Liquidus), °C 650
640
Melting Onset (Solidus), °C 600
590
Specific Heat Capacity, J/kg-K 900
900
Thermal Conductivity, W/m-K 160
140
Thermal Expansion, µm/m-K 23
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 41
36
Electrical Conductivity: Equal Weight (Specific), % IACS 130
120

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
9.5
Density, g/cm3 2.8
2.7
Embodied Carbon, kg CO2/kg material 8.3
8.8
Embodied Energy, MJ/kg 150
150
Embodied Water, L/kg 1180
1180

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 14 to 15
3.7
Resilience: Unit (Modulus of Resilience), kJ/m3 260 to 380
51
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
51
Strength to Weight: Axial, points 24 to 26
15
Strength to Weight: Bending, points 31 to 32
23
Thermal Diffusivity, mm2/s 64
59
Thermal Shock Resistance, points 10 to 11
6.5

Alloy Composition


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Aluminum (Al), % 95.2 to 98
93.3 to 96.2
Chromium (Cr), % 0.1 to 0.3
0
Copper (Cu), % 0 to 0.25
0 to 0.15
Iron (Fe), % 0 to 0.7
0 to 0.5
Magnesium (Mg), % 1.0 to 1.5
3.5 to 4.5
Manganese (Mn), % 0.9 to 1.4
0 to 0.35
Silicon (Si), % 0 to 0.3
0.3 to 0.7
Titanium (Ti), % 0
0 to 0.25
Zinc (Zn), % 0 to 0.25
0 to 0.15
Residuals, % 0 to 0.15
0 to 0.15