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5040 Aluminum vs. 535.0 Aluminum

Both 5040 aluminum and 535.0 aluminum are aluminum alloys. They have a moderately high 94% of their average alloy composition in common. There are 31 material properties with values for both materials. Properties with values for just one material (1, in this case) are not shown.

For each property being compared, the top bar is 5040 aluminum and the bottom bar is 535.0 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 66 to 74
70
Elastic (Young's, Tensile) Modulus, GPa 70
67
Elongation at Break, % 5.7 to 6.8
10
Fatigue Strength, MPa 100 to 130
70
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 26
25
Shear Strength, MPa 140 to 150
190
Tensile Strength: Ultimate (UTS), MPa 240 to 260
270
Tensile Strength: Yield (Proof), MPa 190 to 230
140

Thermal Properties

Latent Heat of Fusion, J/g 400
390
Maximum Temperature: Mechanical, °C 190
170
Melting Completion (Liquidus), °C 650
630
Melting Onset (Solidus), °C 600
570
Specific Heat Capacity, J/kg-K 900
910
Thermal Conductivity, W/m-K 160
100
Thermal Expansion, µm/m-K 23
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 41
23
Electrical Conductivity: Equal Weight (Specific), % IACS 130
79

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
9.5
Density, g/cm3 2.8
2.6
Embodied Carbon, kg CO2/kg material 8.3
9.4
Embodied Energy, MJ/kg 150
160
Embodied Water, L/kg 1180
1180

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 14 to 15
24
Resilience: Unit (Modulus of Resilience), kJ/m3 260 to 380
150
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
51
Strength to Weight: Axial, points 24 to 26
28
Strength to Weight: Bending, points 31 to 32
35
Thermal Diffusivity, mm2/s 64
42
Thermal Shock Resistance, points 10 to 11
12

Alloy Composition


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Aluminum (Al), % 95.2 to 98
91.5 to 93.6
Beryllium (Be), % 0
0.0030 to 0.0070
Boron (B), % 0
0 to 0.0050
Chromium (Cr), % 0.1 to 0.3
0
Copper (Cu), % 0 to 0.25
0 to 0.050
Iron (Fe), % 0 to 0.7
0 to 0.15
Magnesium (Mg), % 1.0 to 1.5
6.2 to 7.5
Manganese (Mn), % 0.9 to 1.4
0.1 to 0.25
Silicon (Si), % 0 to 0.3
0 to 0.15
Titanium (Ti), % 0
0.1 to 0.25
Zinc (Zn), % 0 to 0.25
0
Residuals, % 0 to 0.15
0 to 0.15