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5040 Aluminum vs. AM100A Magnesium

5040 aluminum belongs to the aluminum alloys classification, while AM100A magnesium belongs to the magnesium alloys. There are 30 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown.

For each property being compared, the top bar is 5040 aluminum and the bottom bar is AM100A magnesium.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 70
46
Elongation at Break, % 5.7 to 6.8
1.0 to 6.8
Fatigue Strength, MPa 100 to 130
48 to 70
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 26
18
Shear Strength, MPa 140 to 150
90 to 150
Tensile Strength: Ultimate (UTS), MPa 240 to 260
160 to 270
Tensile Strength: Yield (Proof), MPa 190 to 230
78 to 140

Thermal Properties

Latent Heat of Fusion, J/g 400
350
Maximum Temperature: Mechanical, °C 190
140
Melting Completion (Liquidus), °C 650
590
Melting Onset (Solidus), °C 600
460
Specific Heat Capacity, J/kg-K 900
990
Thermal Conductivity, W/m-K 160
73
Thermal Expansion, µm/m-K 23
25

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 41
11
Electrical Conductivity: Equal Weight (Specific), % IACS 130
59

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
12
Density, g/cm3 2.8
1.7
Embodied Carbon, kg CO2/kg material 8.3
22
Embodied Energy, MJ/kg 150
160
Embodied Water, L/kg 1180
1000

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 14 to 15
1.3 to 15
Resilience: Unit (Modulus of Resilience), kJ/m3 260 to 380
66 to 210
Stiffness to Weight: Axial, points 14
15
Stiffness to Weight: Bending, points 50
70
Strength to Weight: Axial, points 24 to 26
25 to 44
Strength to Weight: Bending, points 31 to 32
38 to 54
Thermal Diffusivity, mm2/s 64
43
Thermal Shock Resistance, points 10 to 11
9.7 to 17

Alloy Composition


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Aluminum (Al), % 95.2 to 98
9.3 to 10.7
Chromium (Cr), % 0.1 to 0.3
0
Copper (Cu), % 0 to 0.25
0 to 0.1
Iron (Fe), % 0 to 0.7
0
Magnesium (Mg), % 1.0 to 1.5
87.9 to 90.6
Manganese (Mn), % 0.9 to 1.4
0.1 to 0.35
Nickel (Ni), % 0
0 to 0.010
Silicon (Si), % 0 to 0.3
0 to 0.3
Zinc (Zn), % 0 to 0.25
0 to 0.3
Residuals, % 0 to 0.15
0 to 0.3