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5040 Aluminum vs. EN 1.3543 Stainless Steel

5040 aluminum belongs to the aluminum alloys classification, while EN 1.3543 stainless steel belongs to the iron alloys. There are 25 material properties with values for both materials. Properties with values for just one material (8, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 5040 aluminum and the bottom bar is EN 1.3543 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 66 to 74
220
Elastic (Young's, Tensile) Modulus, GPa 70
200
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 26
76
Tensile Strength: Ultimate (UTS), MPa 240 to 260
730

Thermal Properties

Latent Heat of Fusion, J/g 400
280
Maximum Temperature: Mechanical, °C 190
870
Melting Completion (Liquidus), °C 650
1430
Melting Onset (Solidus), °C 600
1390
Specific Heat Capacity, J/kg-K 900
480
Thermal Conductivity, W/m-K 160
22
Thermal Expansion, µm/m-K 23
10

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 41
2.5
Electrical Conductivity: Equal Weight (Specific), % IACS 130
3.0

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
9.0
Density, g/cm3 2.8
7.7
Embodied Carbon, kg CO2/kg material 8.3
2.3
Embodied Energy, MJ/kg 150
32
Embodied Water, L/kg 1180
120

Common Calculations

Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
25
Strength to Weight: Axial, points 24 to 26
27
Strength to Weight: Bending, points 31 to 32
24
Thermal Diffusivity, mm2/s 64
6.1
Thermal Shock Resistance, points 10 to 11
26

Alloy Composition


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Aluminum (Al), % 95.2 to 98
0
Carbon (C), % 0
1.0 to 1.2
Chromium (Cr), % 0.1 to 0.3
16 to 18
Copper (Cu), % 0 to 0.25
0
Iron (Fe), % 0 to 0.7
79.1 to 83.6
Magnesium (Mg), % 1.0 to 1.5
0
Manganese (Mn), % 0.9 to 1.4
0 to 1.0
Molybdenum (Mo), % 0
0.4 to 0.8
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 0 to 0.3
0 to 1.0
Sulfur (S), % 0
0 to 0.030
Zinc (Zn), % 0 to 0.25
0
Residuals, % 0 to 0.15
0