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5040 Aluminum vs. EN 1.5113 Steel

5040 aluminum belongs to the aluminum alloys classification, while EN 1.5113 steel belongs to the iron alloys. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 5040 aluminum and the bottom bar is EN 1.5113 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 66 to 74
170 to 270
Elastic (Young's, Tensile) Modulus, GPa 70
190
Elongation at Break, % 5.7 to 6.8
11 to 18
Fatigue Strength, MPa 100 to 130
220 to 470
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 26
72
Shear Strength, MPa 140 to 150
360 to 540
Tensile Strength: Ultimate (UTS), MPa 240 to 260
580 to 900
Tensile Strength: Yield (Proof), MPa 190 to 230
320 to 770

Thermal Properties

Latent Heat of Fusion, J/g 400
260
Maximum Temperature: Mechanical, °C 190
400
Melting Completion (Liquidus), °C 650
1450
Melting Onset (Solidus), °C 600
1410
Specific Heat Capacity, J/kg-K 900
480
Thermal Conductivity, W/m-K 160
52
Thermal Expansion, µm/m-K 23
13

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 41
7.2
Electrical Conductivity: Equal Weight (Specific), % IACS 130
8.4

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
2.0
Density, g/cm3 2.8
7.8
Embodied Carbon, kg CO2/kg material 8.3
1.4
Embodied Energy, MJ/kg 150
19
Embodied Water, L/kg 1180
48

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 14 to 15
91 to 96
Resilience: Unit (Modulus of Resilience), kJ/m3 260 to 380
270 to 1570
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 50
24
Strength to Weight: Axial, points 24 to 26
21 to 32
Strength to Weight: Bending, points 31 to 32
20 to 27
Thermal Diffusivity, mm2/s 64
14
Thermal Shock Resistance, points 10 to 11
17 to 26

Alloy Composition


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Aluminum (Al), % 95.2 to 98
0
Carbon (C), % 0
0 to 0.1
Chromium (Cr), % 0.1 to 0.3
0
Copper (Cu), % 0 to 0.25
0
Iron (Fe), % 0 to 0.7
97 to 97.5
Magnesium (Mg), % 1.0 to 1.5
0
Manganese (Mn), % 0.9 to 1.4
1.6 to 1.8
Phosphorus (P), % 0
0 to 0.025
Silicon (Si), % 0 to 0.3
0.9 to 1.1
Sulfur (S), % 0
0 to 0.025
Zinc (Zn), % 0 to 0.25
0
Residuals, % 0 to 0.15
0