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5040 Aluminum vs. EN 1.7366 Steel

5040 aluminum belongs to the aluminum alloys classification, while EN 1.7366 steel belongs to the iron alloys. There are 31 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 5040 aluminum and the bottom bar is EN 1.7366 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 66 to 74
140 to 210
Elastic (Young's, Tensile) Modulus, GPa 70
190
Elongation at Break, % 5.7 to 6.8
17 to 19
Fatigue Strength, MPa 100 to 130
160 to 320
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 26
74
Shear Strength, MPa 140 to 150
290 to 440
Tensile Strength: Ultimate (UTS), MPa 240 to 260
460 to 710
Tensile Strength: Yield (Proof), MPa 190 to 230
230 to 480

Thermal Properties

Latent Heat of Fusion, J/g 400
260
Maximum Temperature: Mechanical, °C 190
510
Melting Completion (Liquidus), °C 650
1460
Melting Onset (Solidus), °C 600
1420
Specific Heat Capacity, J/kg-K 900
470
Thermal Conductivity, W/m-K 160
40
Thermal Expansion, µm/m-K 23
13

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 41
8.1
Electrical Conductivity: Equal Weight (Specific), % IACS 130
9.3

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
4.3
Density, g/cm3 2.8
7.8
Embodied Carbon, kg CO2/kg material 8.3
1.7
Embodied Energy, MJ/kg 150
23
Embodied Water, L/kg 1180
69

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 14 to 15
74 to 110
Resilience: Unit (Modulus of Resilience), kJ/m3 260 to 380
140 to 600
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
25
Strength to Weight: Axial, points 24 to 26
16 to 25
Strength to Weight: Bending, points 31 to 32
17 to 23
Thermal Diffusivity, mm2/s 64
11
Thermal Shock Resistance, points 10 to 11
13 to 20

Alloy Composition


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Aluminum (Al), % 95.2 to 98
0
Carbon (C), % 0
0 to 0.18
Chromium (Cr), % 0.1 to 0.3
4.0 to 6.0
Copper (Cu), % 0 to 0.25
0
Iron (Fe), % 0 to 0.7
91.9 to 95.3
Magnesium (Mg), % 1.0 to 1.5
0
Manganese (Mn), % 0.9 to 1.4
0.3 to 0.8
Molybdenum (Mo), % 0
0.45 to 0.65
Phosphorus (P), % 0
0 to 0.025
Silicon (Si), % 0 to 0.3
0 to 0.4
Sulfur (S), % 0
0 to 0.015
Zinc (Zn), % 0 to 0.25
0
Residuals, % 0 to 0.15
0