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5040 Aluminum vs. EN 2.4856 Nickel

5040 aluminum belongs to the aluminum alloys classification, while EN 2.4856 nickel belongs to the nickel alloys. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 5040 aluminum and the bottom bar is EN 2.4856 nickel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 66 to 74
210
Elastic (Young's, Tensile) Modulus, GPa 70
200
Elongation at Break, % 5.7 to 6.8
28
Fatigue Strength, MPa 100 to 130
280
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 26
79
Shear Strength, MPa 140 to 150
570
Tensile Strength: Ultimate (UTS), MPa 240 to 260
880
Tensile Strength: Yield (Proof), MPa 190 to 230
430

Thermal Properties

Latent Heat of Fusion, J/g 400
330
Maximum Temperature: Mechanical, °C 190
1000
Melting Completion (Liquidus), °C 650
1480
Melting Onset (Solidus), °C 600
1430
Specific Heat Capacity, J/kg-K 900
440
Thermal Conductivity, W/m-K 160
10
Thermal Expansion, µm/m-K 23
11

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 41
1.3
Electrical Conductivity: Equal Weight (Specific), % IACS 130
1.4

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
80
Density, g/cm3 2.8
8.6
Embodied Carbon, kg CO2/kg material 8.3
14
Embodied Energy, MJ/kg 150
190
Embodied Water, L/kg 1180
290

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 14 to 15
200
Resilience: Unit (Modulus of Resilience), kJ/m3 260 to 380
440
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 50
23
Strength to Weight: Axial, points 24 to 26
28
Strength to Weight: Bending, points 31 to 32
24
Thermal Diffusivity, mm2/s 64
2.7
Thermal Shock Resistance, points 10 to 11
29

Alloy Composition


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Aluminum (Al), % 95.2 to 98
0 to 0.4
Carbon (C), % 0
0.030 to 0.1
Chromium (Cr), % 0.1 to 0.3
20 to 23
Cobalt (Co), % 0
0 to 1.0
Copper (Cu), % 0 to 0.25
0 to 0.5
Iron (Fe), % 0 to 0.7
0 to 5.0
Magnesium (Mg), % 1.0 to 1.5
0
Manganese (Mn), % 0.9 to 1.4
0 to 0.5
Molybdenum (Mo), % 0
8.0 to 10
Nickel (Ni), % 0
58 to 68.8
Niobium (Nb), % 0
3.2 to 4.2
Phosphorus (P), % 0
0 to 0.020
Silicon (Si), % 0 to 0.3
0 to 0.5
Sulfur (S), % 0
0 to 0.015
Titanium (Ti), % 0
0 to 0.4
Zinc (Zn), % 0 to 0.25
0
Residuals, % 0 to 0.15
0