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5040 Aluminum vs. CC381H Copper-nickel

5040 aluminum belongs to the aluminum alloys classification, while CC381H copper-nickel belongs to the copper alloys. There are 29 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 5040 aluminum and the bottom bar is CC381H copper-nickel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 66 to 74
91
Elastic (Young's, Tensile) Modulus, GPa 70
140
Elongation at Break, % 5.7 to 6.8
20
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 26
52
Tensile Strength: Ultimate (UTS), MPa 240 to 260
380
Tensile Strength: Yield (Proof), MPa 190 to 230
140

Thermal Properties

Latent Heat of Fusion, J/g 400
240
Maximum Temperature: Mechanical, °C 190
260
Melting Completion (Liquidus), °C 650
1180
Melting Onset (Solidus), °C 600
1120
Specific Heat Capacity, J/kg-K 900
410
Thermal Conductivity, W/m-K 160
30
Thermal Expansion, µm/m-K 23
16

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 41
6.8
Electrical Conductivity: Equal Weight (Specific), % IACS 130
6.9

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
40
Density, g/cm3 2.8
8.9
Embodied Carbon, kg CO2/kg material 8.3
5.0
Embodied Energy, MJ/kg 150
73
Embodied Water, L/kg 1180
280

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 14 to 15
60
Resilience: Unit (Modulus of Resilience), kJ/m3 260 to 380
68
Stiffness to Weight: Axial, points 14
8.6
Stiffness to Weight: Bending, points 50
19
Strength to Weight: Axial, points 24 to 26
12
Strength to Weight: Bending, points 31 to 32
13
Thermal Diffusivity, mm2/s 64
8.4
Thermal Shock Resistance, points 10 to 11
13

Alloy Composition


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Aluminum (Al), % 95.2 to 98
0 to 0.010
Carbon (C), % 0
0 to 0.030
Chromium (Cr), % 0.1 to 0.3
0
Copper (Cu), % 0 to 0.25
64.5 to 69.9
Iron (Fe), % 0 to 0.7
0.5 to 1.5
Lead (Pb), % 0
0 to 0.030
Magnesium (Mg), % 1.0 to 1.5
0
Manganese (Mn), % 0.9 to 1.4
0.6 to 1.2
Nickel (Ni), % 0
29 to 31
Phosphorus (P), % 0
0 to 0.010
Silicon (Si), % 0 to 0.3
0 to 0.1
Sulfur (S), % 0
0 to 0.010
Zinc (Zn), % 0 to 0.25
0 to 0.5
Residuals, % 0 to 0.15
0