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5040 Aluminum vs. Grade 4 Titanium

5040 aluminum belongs to the aluminum alloys classification, while grade 4 titanium belongs to the titanium alloys. There are 31 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown.

For each property being compared, the top bar is 5040 aluminum and the bottom bar is grade 4 titanium.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 66 to 74
200
Elastic (Young's, Tensile) Modulus, GPa 70
110
Elongation at Break, % 5.7 to 6.8
17
Fatigue Strength, MPa 100 to 130
340
Poisson's Ratio 0.33
0.32
Shear Modulus, GPa 26
41
Shear Strength, MPa 140 to 150
390
Tensile Strength: Ultimate (UTS), MPa 240 to 260
640
Tensile Strength: Yield (Proof), MPa 190 to 230
530

Thermal Properties

Latent Heat of Fusion, J/g 400
420
Maximum Temperature: Mechanical, °C 190
320
Melting Completion (Liquidus), °C 650
1660
Melting Onset (Solidus), °C 600
1610
Specific Heat Capacity, J/kg-K 900
540
Thermal Conductivity, W/m-K 160
19
Thermal Expansion, µm/m-K 23
9.4

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 41
3.1
Electrical Conductivity: Equal Weight (Specific), % IACS 130
6.3

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
37
Density, g/cm3 2.8
4.5
Embodied Carbon, kg CO2/kg material 8.3
31
Embodied Energy, MJ/kg 150
500
Embodied Water, L/kg 1180
110

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 14 to 15
100
Resilience: Unit (Modulus of Resilience), kJ/m3 260 to 380
1330
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 50
35
Strength to Weight: Axial, points 24 to 26
40
Strength to Weight: Bending, points 31 to 32
37
Thermal Diffusivity, mm2/s 64
7.6
Thermal Shock Resistance, points 10 to 11
46

Alloy Composition


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Aluminum (Al), % 95.2 to 98
0
Carbon (C), % 0
0 to 0.080
Chromium (Cr), % 0.1 to 0.3
0
Copper (Cu), % 0 to 0.25
0
Hydrogen (H), % 0
0 to 0.015
Iron (Fe), % 0 to 0.7
0 to 0.5
Magnesium (Mg), % 1.0 to 1.5
0
Manganese (Mn), % 0.9 to 1.4
0
Nitrogen (N), % 0
0 to 0.050
Oxygen (O), % 0
0 to 0.4
Silicon (Si), % 0 to 0.3
0
Titanium (Ti), % 0
98.6 to 100
Zinc (Zn), % 0 to 0.25
0
Residuals, % 0 to 0.15
0 to 0.4