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5040 Aluminum vs. Nickel 22

5040 aluminum belongs to the aluminum alloys classification, while nickel 22 belongs to the nickel alloys. There are 30 material properties with values for both materials. Properties with values for just one material (1, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 5040 aluminum and the bottom bar is nickel 22.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 70
220
Elongation at Break, % 5.7 to 6.8
49
Fatigue Strength, MPa 100 to 130
330
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 26
84
Shear Strength, MPa 140 to 150
560
Tensile Strength: Ultimate (UTS), MPa 240 to 260
790
Tensile Strength: Yield (Proof), MPa 190 to 230
360

Thermal Properties

Latent Heat of Fusion, J/g 400
320
Maximum Temperature: Mechanical, °C 190
990
Melting Completion (Liquidus), °C 650
1390
Melting Onset (Solidus), °C 600
1360
Specific Heat Capacity, J/kg-K 900
430
Thermal Conductivity, W/m-K 160
10
Thermal Expansion, µm/m-K 23
11

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 41
1.5
Electrical Conductivity: Equal Weight (Specific), % IACS 130
1.5

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
70
Density, g/cm3 2.8
8.9
Embodied Carbon, kg CO2/kg material 8.3
12
Embodied Energy, MJ/kg 150
170
Embodied Water, L/kg 1180
300

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 14 to 15
320
Resilience: Unit (Modulus of Resilience), kJ/m3 260 to 380
300
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
22
Strength to Weight: Axial, points 24 to 26
25
Strength to Weight: Bending, points 31 to 32
21
Thermal Diffusivity, mm2/s 64
2.7
Thermal Shock Resistance, points 10 to 11
24

Alloy Composition


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Aluminum (Al), % 95.2 to 98
0
Carbon (C), % 0
0 to 0.015
Chromium (Cr), % 0.1 to 0.3
20 to 22.5
Cobalt (Co), % 0
0 to 2.5
Copper (Cu), % 0 to 0.25
0
Iron (Fe), % 0 to 0.7
2.0 to 6.0
Magnesium (Mg), % 1.0 to 1.5
0
Manganese (Mn), % 0.9 to 1.4
0 to 0.015
Molybdenum (Mo), % 0
12.5 to 14.5
Nickel (Ni), % 0
50.8 to 63
Phosphorus (P), % 0
0 to 0.020
Silicon (Si), % 0 to 0.3
0 to 0.080
Sulfur (S), % 0
0 to 0.020
Tungsten (W), % 0
2.5 to 3.5
Vanadium (V), % 0
0 to 0.35
Zinc (Zn), % 0 to 0.25
0
Residuals, % 0 to 0.15
0