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5040 Aluminum vs. Nickel 684

5040 aluminum belongs to the aluminum alloys classification, while nickel 684 belongs to the nickel alloys. There are 27 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 5040 aluminum and the bottom bar is nickel 684.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 66 to 74
310
Elastic (Young's, Tensile) Modulus, GPa 70
200
Elongation at Break, % 5.7 to 6.8
11
Fatigue Strength, MPa 100 to 130
390
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 26
76
Shear Strength, MPa 140 to 150
710
Tensile Strength: Ultimate (UTS), MPa 240 to 260
1190
Tensile Strength: Yield (Proof), MPa 190 to 230
800

Thermal Properties

Latent Heat of Fusion, J/g 400
320
Maximum Temperature: Mechanical, °C 190
1000
Melting Completion (Liquidus), °C 650
1370
Melting Onset (Solidus), °C 600
1320
Specific Heat Capacity, J/kg-K 900
470
Thermal Expansion, µm/m-K 23
13

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
75
Density, g/cm3 2.8
8.3
Embodied Carbon, kg CO2/kg material 8.3
10
Embodied Energy, MJ/kg 150
140
Embodied Water, L/kg 1180
360

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 14 to 15
120
Resilience: Unit (Modulus of Resilience), kJ/m3 260 to 380
1610
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 50
23
Strength to Weight: Axial, points 24 to 26
40
Strength to Weight: Bending, points 31 to 32
30
Thermal Shock Resistance, points 10 to 11
34

Alloy Composition


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Aluminum (Al), % 95.2 to 98
2.5 to 3.3
Boron (B), % 0
0.0030 to 0.010
Carbon (C), % 0
0 to 0.15
Chromium (Cr), % 0.1 to 0.3
15 to 20
Cobalt (Co), % 0
13 to 20
Copper (Cu), % 0 to 0.25
0 to 0.15
Iron (Fe), % 0 to 0.7
0 to 4.0
Magnesium (Mg), % 1.0 to 1.5
0
Manganese (Mn), % 0.9 to 1.4
0 to 0.75
Molybdenum (Mo), % 0
3.0 to 5.0
Nickel (Ni), % 0
42.7 to 64
Phosphorus (P), % 0
0 to 0.015
Silicon (Si), % 0 to 0.3
0 to 0.75
Sulfur (S), % 0
0 to 0.015
Titanium (Ti), % 0
2.5 to 3.3
Zinc (Zn), % 0 to 0.25
0
Residuals, % 0 to 0.15
0