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5040 Aluminum vs. SAE-AISI L2 Steel

5040 aluminum belongs to the aluminum alloys classification, while SAE-AISI L2 steel belongs to the iron alloys. There are 23 material properties with values for both materials. Properties with values for just one material (8, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 5040 aluminum and the bottom bar is SAE-AISI L2 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 70
190
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 26
72
Tensile Strength: Ultimate (UTS), MPa 240 to 260
590 to 1960

Thermal Properties

Latent Heat of Fusion, J/g 400
250
Melting Completion (Liquidus), °C 650
1450
Melting Onset (Solidus), °C 600
1410
Specific Heat Capacity, J/kg-K 900
470
Thermal Conductivity, W/m-K 160
44
Thermal Expansion, µm/m-K 23
12

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 41
7.3
Electrical Conductivity: Equal Weight (Specific), % IACS 130
8.4

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
2.4
Density, g/cm3 2.8
7.8
Embodied Carbon, kg CO2/kg material 8.3
1.9
Embodied Energy, MJ/kg 150
27
Embodied Water, L/kg 1180
51

Common Calculations

Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 50
24
Strength to Weight: Axial, points 24 to 26
21 to 70
Strength to Weight: Bending, points 31 to 32
20 to 45
Thermal Diffusivity, mm2/s 64
12
Thermal Shock Resistance, points 10 to 11
19 to 65

Alloy Composition


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Aluminum (Al), % 95.2 to 98
0
Carbon (C), % 0
0.45 to 1.0
Chromium (Cr), % 0.1 to 0.3
0.7 to 1.2
Copper (Cu), % 0 to 0.25
0 to 0.25
Iron (Fe), % 0 to 0.7
95.5 to 98.7
Magnesium (Mg), % 1.0 to 1.5
0
Manganese (Mn), % 0.9 to 1.4
0.1 to 0.9
Molybdenum (Mo), % 0
0 to 0.25
Phosphorus (P), % 0
0 to 0.030
Silicon (Si), % 0 to 0.3
0 to 0.5
Sulfur (S), % 0
0 to 0.030
Vanadium (V), % 0
0.1 to 0.3
Zinc (Zn), % 0 to 0.25
0
Residuals, % 0 to 0.15
0