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5040 Aluminum vs. C94500 Bronze

5040 aluminum belongs to the aluminum alloys classification, while C94500 bronze belongs to the copper alloys. There are 29 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 5040 aluminum and the bottom bar is C94500 bronze.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 66 to 74
50
Elastic (Young's, Tensile) Modulus, GPa 70
92
Elongation at Break, % 5.7 to 6.8
12
Poisson's Ratio 0.33
0.36
Shear Modulus, GPa 26
34
Tensile Strength: Ultimate (UTS), MPa 240 to 260
170
Tensile Strength: Yield (Proof), MPa 190 to 230
83

Thermal Properties

Latent Heat of Fusion, J/g 400
160
Maximum Temperature: Mechanical, °C 190
130
Melting Completion (Liquidus), °C 650
940
Melting Onset (Solidus), °C 600
800
Specific Heat Capacity, J/kg-K 900
330
Thermal Conductivity, W/m-K 160
52
Thermal Expansion, µm/m-K 23
20

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 41
10
Electrical Conductivity: Equal Weight (Specific), % IACS 130
9.7

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
30
Density, g/cm3 2.8
9.3
Embodied Carbon, kg CO2/kg material 8.3
3.2
Embodied Energy, MJ/kg 150
51
Embodied Water, L/kg 1180
380

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 14 to 15
17
Resilience: Unit (Modulus of Resilience), kJ/m3 260 to 380
37
Stiffness to Weight: Axial, points 14
5.5
Stiffness to Weight: Bending, points 50
16
Strength to Weight: Axial, points 24 to 26
5.2
Strength to Weight: Bending, points 31 to 32
7.4
Thermal Diffusivity, mm2/s 64
17
Thermal Shock Resistance, points 10 to 11
6.7

Alloy Composition


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Aluminum (Al), % 95.2 to 98
0 to 0.0050
Antimony (Sb), % 0
0 to 0.8
Chromium (Cr), % 0.1 to 0.3
0
Copper (Cu), % 0 to 0.25
66.7 to 78
Iron (Fe), % 0 to 0.7
0 to 0.15
Lead (Pb), % 0
16 to 22
Magnesium (Mg), % 1.0 to 1.5
0
Manganese (Mn), % 0.9 to 1.4
0
Nickel (Ni), % 0
0 to 1.0
Phosphorus (P), % 0
0 to 0.050
Silicon (Si), % 0 to 0.3
0 to 0.0050
Sulfur (S), % 0
0 to 0.080
Tin (Sn), % 0
6.0 to 8.0
Zinc (Zn), % 0 to 0.25
0 to 1.2
Residuals, % 0 to 0.15
0