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5040 Aluminum vs. ZE63A Magnesium

5040 aluminum belongs to the aluminum alloys classification, while ZE63A magnesium belongs to the magnesium alloys. There are 31 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown.

For each property being compared, the top bar is 5040 aluminum and the bottom bar is ZE63A magnesium.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 66 to 74
73
Elastic (Young's, Tensile) Modulus, GPa 70
46
Elongation at Break, % 5.7 to 6.8
7.7
Fatigue Strength, MPa 100 to 130
120
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 26
17
Shear Strength, MPa 140 to 150
170
Tensile Strength: Ultimate (UTS), MPa 240 to 260
300
Tensile Strength: Yield (Proof), MPa 190 to 230
190

Thermal Properties

Latent Heat of Fusion, J/g 400
330
Maximum Temperature: Mechanical, °C 190
170
Melting Completion (Liquidus), °C 650
510
Melting Onset (Solidus), °C 600
390
Specific Heat Capacity, J/kg-K 900
950
Thermal Conductivity, W/m-K 160
110
Thermal Expansion, µm/m-K 23
27

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 41
31
Electrical Conductivity: Equal Weight (Specific), % IACS 130
140

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
22
Density, g/cm3 2.8
2.0
Embodied Carbon, kg CO2/kg material 8.3
24
Embodied Energy, MJ/kg 150
180
Embodied Water, L/kg 1180
920

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 14 to 15
20
Resilience: Unit (Modulus of Resilience), kJ/m3 260 to 380
400
Stiffness to Weight: Axial, points 14
12
Stiffness to Weight: Bending, points 50
58
Strength to Weight: Axial, points 24 to 26
40
Strength to Weight: Bending, points 31 to 32
48
Thermal Diffusivity, mm2/s 64
57
Thermal Shock Resistance, points 10 to 11
17

Alloy Composition


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Aluminum (Al), % 95.2 to 98
0
Chromium (Cr), % 0.1 to 0.3
0
Copper (Cu), % 0 to 0.25
0 to 0.1
Iron (Fe), % 0 to 0.7
0
Magnesium (Mg), % 1.0 to 1.5
89.6 to 92
Manganese (Mn), % 0.9 to 1.4
0
Nickel (Ni), % 0
0 to 0.010
Silicon (Si), % 0 to 0.3
0
Unspecified Rare Earths, % 0
2.1 to 3.0
Zinc (Zn), % 0 to 0.25
5.5 to 6.0
Zirconium (Zr), % 0
0.4 to 1.0
Residuals, % 0 to 0.15
0 to 0.3