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5042 Aluminum vs. 2024 Aluminum

Both 5042 aluminum and 2024 aluminum are aluminum alloys. They have a very high 95% of their average alloy composition in common. There are 30 material properties with values for both materials. Properties with values for just one material (1, in this case) are not shown.

For each property being compared, the top bar is 5042 aluminum and the bottom bar is 2024 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 68
71
Elongation at Break, % 1.1 to 3.4
4.0 to 16
Fatigue Strength, MPa 97 to 120
90 to 180
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 26
27
Shear Strength, MPa 200
130 to 320
Tensile Strength: Ultimate (UTS), MPa 340 to 360
200 to 540
Tensile Strength: Yield (Proof), MPa 270 to 310
100 to 490

Thermal Properties

Latent Heat of Fusion, J/g 400
390
Maximum Temperature: Mechanical, °C 180
200
Melting Completion (Liquidus), °C 640
640
Melting Onset (Solidus), °C 570
500
Specific Heat Capacity, J/kg-K 900
880
Thermal Conductivity, W/m-K 130
120
Thermal Expansion, µm/m-K 24
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 33
30
Electrical Conductivity: Equal Weight (Specific), % IACS 110
90

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
11
Density, g/cm3 2.7
3.0
Embodied Carbon, kg CO2/kg material 8.8
8.3
Embodied Energy, MJ/kg 150
150
Embodied Water, L/kg 1180
1140

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 3.6 to 12
20 to 68
Resilience: Unit (Modulus of Resilience), kJ/m3 550 to 720
70 to 1680
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 50
46
Strength to Weight: Axial, points 35 to 37
18 to 50
Strength to Weight: Bending, points 40 to 42
25 to 49
Thermal Diffusivity, mm2/s 53
46
Thermal Shock Resistance, points 15 to 16
8.6 to 24

Alloy Composition


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Aluminum (Al), % 94.2 to 96.8
90.7 to 94.7
Chromium (Cr), % 0 to 0.1
0 to 0.1
Copper (Cu), % 0 to 0.15
3.8 to 4.9
Iron (Fe), % 0 to 0.35
0 to 0.5
Magnesium (Mg), % 3.0 to 4.0
1.2 to 1.8
Manganese (Mn), % 0.2 to 0.5
0.3 to 0.9
Silicon (Si), % 0 to 0.2
0 to 0.5
Titanium (Ti), % 0 to 0.1
0 to 0.15
Zinc (Zn), % 0 to 0.25
0 to 0.25
Zirconium (Zr), % 0
0 to 0.2
Residuals, % 0 to 0.15
0 to 0.15