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5042 Aluminum vs. 390.0 Aluminum

Both 5042 aluminum and 390.0 aluminum are aluminum alloys. They have 78% of their average alloy composition in common. There are 29 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown.

For each property being compared, the top bar is 5042 aluminum and the bottom bar is 390.0 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 68
75
Elongation at Break, % 1.1 to 3.4
1.0
Fatigue Strength, MPa 97 to 120
76 to 110
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 26
28
Tensile Strength: Ultimate (UTS), MPa 340 to 360
280 to 300
Tensile Strength: Yield (Proof), MPa 270 to 310
240 to 270

Thermal Properties

Latent Heat of Fusion, J/g 400
640
Maximum Temperature: Mechanical, °C 180
170
Melting Completion (Liquidus), °C 640
650
Melting Onset (Solidus), °C 570
560
Specific Heat Capacity, J/kg-K 900
880
Thermal Conductivity, W/m-K 130
130
Thermal Expansion, µm/m-K 24
18

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 33
24 to 25
Electrical Conductivity: Equal Weight (Specific), % IACS 110
79 to 83

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
11
Density, g/cm3 2.7
2.7
Embodied Carbon, kg CO2/kg material 8.8
7.3
Embodied Energy, MJ/kg 150
130
Embodied Water, L/kg 1180
950

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 3.6 to 12
2.7 to 2.9
Resilience: Unit (Modulus of Resilience), kJ/m3 550 to 720
380 to 470
Stiffness to Weight: Axial, points 14
15
Stiffness to Weight: Bending, points 50
52
Strength to Weight: Axial, points 35 to 37
28 to 30
Strength to Weight: Bending, points 40 to 42
35 to 36
Thermal Diffusivity, mm2/s 53
56
Thermal Shock Resistance, points 15 to 16
14 to 15

Alloy Composition


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Aluminum (Al), % 94.2 to 96.8
74.5 to 79.6
Chromium (Cr), % 0 to 0.1
0
Copper (Cu), % 0 to 0.15
4.0 to 5.0
Iron (Fe), % 0 to 0.35
0 to 1.3
Magnesium (Mg), % 3.0 to 4.0
0.45 to 0.65
Manganese (Mn), % 0.2 to 0.5
0 to 0.1
Silicon (Si), % 0 to 0.2
16 to 18
Titanium (Ti), % 0 to 0.1
0 to 0.2
Zinc (Zn), % 0 to 0.25
0 to 0.1
Residuals, % 0 to 0.15
0 to 0.2