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5042 Aluminum vs. 4007 Aluminum

Both 5042 aluminum and 4007 aluminum are aluminum alloys. They have a very high 97% of their average alloy composition in common. There are 30 material properties with values for both materials. Properties with values for just one material (1, in this case) are not shown.

For each property being compared, the top bar is 5042 aluminum and the bottom bar is 4007 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 68
71
Elongation at Break, % 1.1 to 3.4
5.1 to 23
Fatigue Strength, MPa 97 to 120
46 to 88
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 26
27
Shear Strength, MPa 200
80 to 90
Tensile Strength: Ultimate (UTS), MPa 340 to 360
130 to 160
Tensile Strength: Yield (Proof), MPa 270 to 310
50 to 120

Thermal Properties

Latent Heat of Fusion, J/g 400
410
Maximum Temperature: Mechanical, °C 180
170
Melting Completion (Liquidus), °C 640
650
Melting Onset (Solidus), °C 570
590
Specific Heat Capacity, J/kg-K 900
890
Thermal Conductivity, W/m-K 130
170
Thermal Expansion, µm/m-K 24
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 33
42
Electrical Conductivity: Equal Weight (Specific), % IACS 110
140

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
9.5
Density, g/cm3 2.7
2.8
Embodied Carbon, kg CO2/kg material 8.8
8.1
Embodied Energy, MJ/kg 150
150
Embodied Water, L/kg 1180
1160

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 3.6 to 12
7.4 to 23
Resilience: Unit (Modulus of Resilience), kJ/m3 550 to 720
18 to 110
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
49
Strength to Weight: Axial, points 35 to 37
12 to 15
Strength to Weight: Bending, points 40 to 42
20 to 23
Thermal Diffusivity, mm2/s 53
67
Thermal Shock Resistance, points 15 to 16
5.5 to 6.7

Alloy Composition


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Aluminum (Al), % 94.2 to 96.8
94.1 to 97.6
Chromium (Cr), % 0 to 0.1
0.050 to 0.25
Cobalt (Co), % 0
0 to 0.050
Copper (Cu), % 0 to 0.15
0 to 0.2
Iron (Fe), % 0 to 0.35
0.4 to 1.0
Magnesium (Mg), % 3.0 to 4.0
0 to 0.2
Manganese (Mn), % 0.2 to 0.5
0.8 to 1.5
Nickel (Ni), % 0
0.15 to 0.7
Silicon (Si), % 0 to 0.2
1.0 to 1.7
Titanium (Ti), % 0 to 0.1
0 to 0.1
Zinc (Zn), % 0 to 0.25
0 to 0.1
Residuals, % 0 to 0.15
0 to 0.15