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5042 Aluminum vs. 5021 Aluminum

Both 5042 aluminum and 5021 aluminum are aluminum alloys. They have a very high 99% of their average alloy composition in common.

For each property being compared, the top bar is 5042 aluminum and the bottom bar is 5021 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 68
68
Elongation at Break, % 1.1 to 3.4
1.1 to 3.4
Fatigue Strength, MPa 97 to 120
85 to 110
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 26
26
Shear Strength, MPa 200
170
Tensile Strength: Ultimate (UTS), MPa 340 to 360
300 to 310
Tensile Strength: Yield (Proof), MPa 270 to 310
240 to 270

Thermal Properties

Latent Heat of Fusion, J/g 400
400
Maximum Temperature: Mechanical, °C 180
180
Melting Completion (Liquidus), °C 640
640
Melting Onset (Solidus), °C 570
590
Specific Heat Capacity, J/kg-K 900
900
Thermal Conductivity, W/m-K 130
140
Thermal Expansion, µm/m-K 24
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 33
35
Electrical Conductivity: Equal Weight (Specific), % IACS 110
120

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
9.5
Density, g/cm3 2.7
2.7
Embodied Carbon, kg CO2/kg material 8.8
8.6
Embodied Energy, MJ/kg 150
150
Embodied Water, L/kg 1180
1180

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 3.6 to 12
3.1 to 10
Resilience: Unit (Modulus of Resilience), kJ/m3 550 to 720
440 to 550
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
50
Strength to Weight: Axial, points 35 to 37
30 to 32
Strength to Weight: Bending, points 40 to 42
37
Thermal Diffusivity, mm2/s 53
57
Thermal Shock Resistance, points 15 to 16
13 to 14

Alloy Composition


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Aluminum (Al), % 94.2 to 96.8
95.2 to 97.7
Chromium (Cr), % 0 to 0.1
0 to 0.15
Copper (Cu), % 0 to 0.15
0 to 0.15
Iron (Fe), % 0 to 0.35
0 to 0.5
Magnesium (Mg), % 3.0 to 4.0
2.2 to 2.8
Manganese (Mn), % 0.2 to 0.5
0.1 to 0.5
Silicon (Si), % 0 to 0.2
0 to 0.4
Titanium (Ti), % 0 to 0.1
0
Zinc (Zn), % 0 to 0.25
0 to 0.15
Residuals, % 0 to 0.15
0 to 0.15

Comparable Variants