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5042 Aluminum vs. 5026 Aluminum

Both 5042 aluminum and 5026 aluminum are aluminum alloys. They have a very high 96% of their average alloy composition in common.

For each property being compared, the top bar is 5042 aluminum and the bottom bar is 5026 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 68
70
Elongation at Break, % 1.1 to 3.4
5.1 to 11
Fatigue Strength, MPa 97 to 120
94 to 140
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 26
26
Shear Strength, MPa 200
150 to 180
Tensile Strength: Ultimate (UTS), MPa 340 to 360
260 to 320
Tensile Strength: Yield (Proof), MPa 270 to 310
120 to 250

Thermal Properties

Latent Heat of Fusion, J/g 400
400
Maximum Temperature: Mechanical, °C 180
210
Melting Completion (Liquidus), °C 640
650
Melting Onset (Solidus), °C 570
510
Specific Heat Capacity, J/kg-K 900
890
Thermal Conductivity, W/m-K 130
130
Thermal Expansion, µm/m-K 24
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 33
31
Electrical Conductivity: Equal Weight (Specific), % IACS 110
99

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
9.5
Density, g/cm3 2.7
2.8
Embodied Carbon, kg CO2/kg material 8.8
8.9
Embodied Energy, MJ/kg 150
150
Embodied Water, L/kg 1180
1150

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 3.6 to 12
15 to 29
Resilience: Unit (Modulus of Resilience), kJ/m3 550 to 720
100 to 440
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
49
Strength to Weight: Axial, points 35 to 37
26 to 32
Strength to Weight: Bending, points 40 to 42
33 to 37
Thermal Diffusivity, mm2/s 53
52
Thermal Shock Resistance, points 15 to 16
11 to 14

Alloy Composition


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Aluminum (Al), % 94.2 to 96.8
88.2 to 94.7
Chromium (Cr), % 0 to 0.1
0 to 0.3
Copper (Cu), % 0 to 0.15
0.1 to 0.8
Iron (Fe), % 0 to 0.35
0.2 to 1.0
Magnesium (Mg), % 3.0 to 4.0
3.9 to 4.9
Manganese (Mn), % 0.2 to 0.5
0.6 to 1.8
Silicon (Si), % 0 to 0.2
0.55 to 1.4
Titanium (Ti), % 0 to 0.1
0 to 0.2
Zinc (Zn), % 0 to 0.25
0 to 1.0
Zirconium (Zr), % 0
0 to 0.3
Residuals, % 0 to 0.15
0 to 0.15