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5042 Aluminum vs. 6023 Aluminum

Both 5042 aluminum and 6023 aluminum are aluminum alloys. They have a very high 97% of their average alloy composition in common.

For each property being compared, the top bar is 5042 aluminum and the bottom bar is 6023 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 68
69
Elongation at Break, % 1.1 to 3.4
11
Fatigue Strength, MPa 97 to 120
120 to 130
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 26
26
Shear Strength, MPa 200
210 to 220
Tensile Strength: Ultimate (UTS), MPa 340 to 360
360
Tensile Strength: Yield (Proof), MPa 270 to 310
300 to 310

Thermal Properties

Latent Heat of Fusion, J/g 400
400
Maximum Temperature: Mechanical, °C 180
160
Melting Completion (Liquidus), °C 640
640
Melting Onset (Solidus), °C 570
580
Specific Heat Capacity, J/kg-K 900
890
Thermal Conductivity, W/m-K 130
170
Thermal Expansion, µm/m-K 24
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 33
45
Electrical Conductivity: Equal Weight (Specific), % IACS 110
140

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
11
Density, g/cm3 2.7
2.8
Embodied Carbon, kg CO2/kg material 8.8
8.3
Embodied Energy, MJ/kg 150
150
Embodied Water, L/kg 1180
1180

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 3.6 to 12
38 to 39
Resilience: Unit (Modulus of Resilience), kJ/m3 550 to 720
670 to 690
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
49
Strength to Weight: Axial, points 35 to 37
35 to 36
Strength to Weight: Bending, points 40 to 42
40
Thermal Diffusivity, mm2/s 53
67
Thermal Shock Resistance, points 15 to 16
16

Alloy Composition


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Aluminum (Al), % 94.2 to 96.8
94 to 97.7
Bismuth (Bi), % 0
0.3 to 0.8
Chromium (Cr), % 0 to 0.1
0
Copper (Cu), % 0 to 0.15
0.2 to 0.5
Iron (Fe), % 0 to 0.35
0 to 0.5
Magnesium (Mg), % 3.0 to 4.0
0.4 to 0.9
Manganese (Mn), % 0.2 to 0.5
0.2 to 0.6
Silicon (Si), % 0 to 0.2
0.6 to 1.4
Tin (Sn), % 0
0.6 to 1.2
Titanium (Ti), % 0 to 0.1
0
Zinc (Zn), % 0 to 0.25
0
Residuals, % 0 to 0.15
0 to 0.15