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5042 Aluminum vs. 7049A Aluminum

Both 5042 aluminum and 7049A aluminum are aluminum alloys. They have a moderately high 91% of their average alloy composition in common.

For each property being compared, the top bar is 5042 aluminum and the bottom bar is 7049A aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 68
71
Elongation at Break, % 1.1 to 3.4
5.0 to 5.7
Fatigue Strength, MPa 97 to 120
180
Poisson's Ratio 0.33
0.32
Shear Modulus, GPa 26
27
Shear Strength, MPa 200
340 to 350
Tensile Strength: Ultimate (UTS), MPa 340 to 360
580 to 590
Tensile Strength: Yield (Proof), MPa 270 to 310
500 to 530

Thermal Properties

Latent Heat of Fusion, J/g 400
370
Maximum Temperature: Mechanical, °C 180
200
Melting Completion (Liquidus), °C 640
640
Melting Onset (Solidus), °C 570
430
Specific Heat Capacity, J/kg-K 900
850
Thermal Conductivity, W/m-K 130
130
Thermal Expansion, µm/m-K 24
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 33
40
Electrical Conductivity: Equal Weight (Specific), % IACS 110
120

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
10
Density, g/cm3 2.7
3.1
Embodied Carbon, kg CO2/kg material 8.8
8.2
Embodied Energy, MJ/kg 150
150
Embodied Water, L/kg 1180
1100

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 3.6 to 12
28 to 32
Resilience: Unit (Modulus of Resilience), kJ/m3 550 to 720
1800 to 1990
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 50
44
Strength to Weight: Axial, points 35 to 37
52 to 53
Strength to Weight: Bending, points 40 to 42
50 to 51
Thermal Diffusivity, mm2/s 53
50
Thermal Shock Resistance, points 15 to 16
25

Alloy Composition


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Aluminum (Al), % 94.2 to 96.8
84.6 to 89.5
Chromium (Cr), % 0 to 0.1
0.050 to 0.25
Copper (Cu), % 0 to 0.15
1.2 to 1.9
Iron (Fe), % 0 to 0.35
0 to 0.5
Magnesium (Mg), % 3.0 to 4.0
2.1 to 3.1
Manganese (Mn), % 0.2 to 0.5
0 to 0.5
Silicon (Si), % 0 to 0.2
0 to 0.4
Titanium (Ti), % 0 to 0.1
0 to 0.25
Zinc (Zn), % 0 to 0.25
7.2 to 8.4
Zirconium (Zr), % 0
0 to 0.25
Residuals, % 0 to 0.15
0 to 0.15