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5042 Aluminum vs. 850.0 Aluminum

Both 5042 aluminum and 850.0 aluminum are aluminum alloys. They have a moderately high 91% of their average alloy composition in common. There are 30 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown.

For each property being compared, the top bar is 5042 aluminum and the bottom bar is 850.0 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 68
69
Elongation at Break, % 1.1 to 3.4
7.9
Fatigue Strength, MPa 97 to 120
59
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 26
26
Shear Strength, MPa 200
100
Tensile Strength: Ultimate (UTS), MPa 340 to 360
140
Tensile Strength: Yield (Proof), MPa 270 to 310
76

Thermal Properties

Latent Heat of Fusion, J/g 400
380
Maximum Temperature: Mechanical, °C 180
190
Melting Completion (Liquidus), °C 640
650
Melting Onset (Solidus), °C 570
370
Specific Heat Capacity, J/kg-K 900
850
Thermal Conductivity, W/m-K 130
180
Thermal Expansion, µm/m-K 24
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 33
47
Electrical Conductivity: Equal Weight (Specific), % IACS 110
140

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
14
Density, g/cm3 2.7
3.1
Embodied Carbon, kg CO2/kg material 8.8
8.5
Embodied Energy, MJ/kg 150
160
Embodied Water, L/kg 1180
1160

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 3.6 to 12
9.1
Resilience: Unit (Modulus of Resilience), kJ/m3 550 to 720
42
Stiffness to Weight: Axial, points 14
12
Stiffness to Weight: Bending, points 50
44
Strength to Weight: Axial, points 35 to 37
12
Strength to Weight: Bending, points 40 to 42
19
Thermal Diffusivity, mm2/s 53
69
Thermal Shock Resistance, points 15 to 16
6.1

Alloy Composition


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Aluminum (Al), % 94.2 to 96.8
88.3 to 93.1
Chromium (Cr), % 0 to 0.1
0
Copper (Cu), % 0 to 0.15
0.7 to 1.3
Iron (Fe), % 0 to 0.35
0 to 0.7
Magnesium (Mg), % 3.0 to 4.0
0 to 0.1
Manganese (Mn), % 0.2 to 0.5
0 to 0.1
Nickel (Ni), % 0
0.7 to 1.3
Silicon (Si), % 0 to 0.2
0 to 0.7
Tin (Sn), % 0
5.5 to 7.0
Titanium (Ti), % 0 to 0.1
0 to 0.2
Zinc (Zn), % 0 to 0.25
0
Residuals, % 0 to 0.15
0 to 0.3