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5042 Aluminum vs. AISI 301 Stainless Steel

5042 aluminum belongs to the aluminum alloys classification, while AISI 301 stainless steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 5042 aluminum and the bottom bar is AISI 301 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 68
200
Elongation at Break, % 1.1 to 3.4
7.4 to 46
Fatigue Strength, MPa 97 to 120
210 to 600
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 26
77
Shear Strength, MPa 200
410 to 860
Tensile Strength: Ultimate (UTS), MPa 340 to 360
590 to 1460
Tensile Strength: Yield (Proof), MPa 270 to 310
230 to 1080

Thermal Properties

Latent Heat of Fusion, J/g 400
280
Maximum Temperature: Mechanical, °C 180
840
Melting Completion (Liquidus), °C 640
1420
Melting Onset (Solidus), °C 570
1400
Specific Heat Capacity, J/kg-K 900
480
Thermal Conductivity, W/m-K 130
16
Thermal Expansion, µm/m-K 24
17

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 33
2.4
Electrical Conductivity: Equal Weight (Specific), % IACS 110
2.7

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
13
Density, g/cm3 2.7
7.8
Embodied Carbon, kg CO2/kg material 8.8
2.7
Embodied Energy, MJ/kg 150
39
Embodied Water, L/kg 1180
130

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 3.6 to 12
99 to 300
Resilience: Unit (Modulus of Resilience), kJ/m3 550 to 720
130 to 2970
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
25
Strength to Weight: Axial, points 35 to 37
21 to 52
Strength to Weight: Bending, points 40 to 42
20 to 37
Thermal Diffusivity, mm2/s 53
4.2
Thermal Shock Resistance, points 15 to 16
12 to 31

Alloy Composition

Aluminum (Al), % 94.2 to 96.8
0
Carbon (C), % 0
0 to 0.15
Chromium (Cr), % 0 to 0.1
16 to 18
Copper (Cu), % 0 to 0.15
0
Iron (Fe), % 0 to 0.35
70.7 to 78
Magnesium (Mg), % 3.0 to 4.0
0
Manganese (Mn), % 0.2 to 0.5
0 to 2.0
Nickel (Ni), % 0
6.0 to 8.0
Nitrogen (N), % 0
0 to 0.1
Phosphorus (P), % 0
0 to 0.045
Silicon (Si), % 0 to 0.2
0 to 1.0
Sulfur (S), % 0
0 to 0.030
Titanium (Ti), % 0 to 0.1
0
Zinc (Zn), % 0 to 0.25
0
Residuals, % 0 to 0.15
0