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5042 Aluminum vs. AISI 302B Stainless Steel

5042 aluminum belongs to the aluminum alloys classification, while AISI 302B stainless steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 5042 aluminum and the bottom bar is AISI 302B stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 68
200
Elongation at Break, % 1.1 to 3.4
45
Fatigue Strength, MPa 97 to 120
210
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 26
76
Shear Strength, MPa 200
410
Tensile Strength: Ultimate (UTS), MPa 340 to 360
580
Tensile Strength: Yield (Proof), MPa 270 to 310
230

Thermal Properties

Latent Heat of Fusion, J/g 400
320
Maximum Temperature: Mechanical, °C 180
930
Melting Completion (Liquidus), °C 640
1400
Melting Onset (Solidus), °C 570
1360
Specific Heat Capacity, J/kg-K 900
490
Thermal Conductivity, W/m-K 130
17
Thermal Expansion, µm/m-K 24
16

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 33
2.2
Electrical Conductivity: Equal Weight (Specific), % IACS 110
2.6

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
15
Density, g/cm3 2.7
7.7
Embodied Carbon, kg CO2/kg material 8.8
3.0
Embodied Energy, MJ/kg 150
43
Embodied Water, L/kg 1180
140

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 3.6 to 12
210
Resilience: Unit (Modulus of Resilience), kJ/m3 550 to 720
140
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
25
Strength to Weight: Axial, points 35 to 37
21
Strength to Weight: Bending, points 40 to 42
20
Thermal Diffusivity, mm2/s 53
4.4
Thermal Shock Resistance, points 15 to 16
13

Alloy Composition

Aluminum (Al), % 94.2 to 96.8
0
Carbon (C), % 0
0 to 0.15
Chromium (Cr), % 0 to 0.1
17 to 19
Copper (Cu), % 0 to 0.15
0
Iron (Fe), % 0 to 0.35
65.7 to 73
Magnesium (Mg), % 3.0 to 4.0
0
Manganese (Mn), % 0.2 to 0.5
0 to 2.0
Nickel (Ni), % 0
8.0 to 10
Nitrogen (N), % 0
0 to 0.1
Phosphorus (P), % 0
0 to 0.045
Silicon (Si), % 0 to 0.2
2.0 to 3.0
Sulfur (S), % 0
0 to 0.030
Titanium (Ti), % 0 to 0.1
0
Zinc (Zn), % 0 to 0.25
0
Residuals, % 0 to 0.15
0