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5042 Aluminum vs. AS41A Magnesium

5042 aluminum belongs to the aluminum alloys classification, while AS41A magnesium belongs to the magnesium alloys.

For each property being compared, the top bar is 5042 aluminum and the bottom bar is AS41A magnesium.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 68
45
Elongation at Break, % 1.1 to 3.4
11
Fatigue Strength, MPa 97 to 120
100
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 26
17
Shear Strength, MPa 200
130
Tensile Strength: Ultimate (UTS), MPa 340 to 360
230
Tensile Strength: Yield (Proof), MPa 270 to 310
140

Thermal Properties

Latent Heat of Fusion, J/g 400
370
Maximum Temperature: Mechanical, °C 180
110
Melting Completion (Liquidus), °C 640
620
Melting Onset (Solidus), °C 570
570
Specific Heat Capacity, J/kg-K 900
1000
Thermal Conductivity, W/m-K 130
68
Thermal Expansion, µm/m-K 24
26

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 33
17
Electrical Conductivity: Equal Weight (Specific), % IACS 110
92

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
12
Density, g/cm3 2.7
1.6
Embodied Carbon, kg CO2/kg material 8.8
23
Embodied Energy, MJ/kg 150
160
Embodied Water, L/kg 1180
980

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 3.6 to 12
21
Resilience: Unit (Modulus of Resilience), kJ/m3 550 to 720
220
Stiffness to Weight: Axial, points 14
15
Stiffness to Weight: Bending, points 50
72
Strength to Weight: Axial, points 35 to 37
38
Strength to Weight: Bending, points 40 to 42
50
Thermal Diffusivity, mm2/s 53
41
Thermal Shock Resistance, points 15 to 16
14

Alloy Composition


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Aluminum (Al), % 94.2 to 96.8
3.5 to 5.0
Chromium (Cr), % 0 to 0.1
0
Copper (Cu), % 0 to 0.15
0 to 0.060
Iron (Fe), % 0 to 0.35
0
Magnesium (Mg), % 3.0 to 4.0
92.8 to 95.8
Manganese (Mn), % 0.2 to 0.5
0.2 to 0.5
Nickel (Ni), % 0
0 to 0.030
Silicon (Si), % 0 to 0.2
0.5 to 1.5
Titanium (Ti), % 0 to 0.1
0
Zinc (Zn), % 0 to 0.25
0 to 0.12
Residuals, % 0 to 0.15
0