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5042 Aluminum vs. AWS BMg-1

5042 aluminum belongs to the aluminum alloys classification, while AWS BMg-1 belongs to the magnesium alloys. There are 30 material properties with values for both materials. Properties with values for just one material (1, in this case) are not shown.

For each property being compared, the top bar is 5042 aluminum and the bottom bar is AWS BMg-1.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 68
47
Elongation at Break, % 1.1 to 3.4
3.8
Fatigue Strength, MPa 97 to 120
72
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 26
18
Shear Strength, MPa 200
100
Tensile Strength: Ultimate (UTS), MPa 340 to 360
180
Tensile Strength: Yield (Proof), MPa 270 to 310
110

Thermal Properties

Latent Heat of Fusion, J/g 400
350
Maximum Temperature: Mechanical, °C 180
130
Melting Completion (Liquidus), °C 640
600
Melting Onset (Solidus), °C 570
440
Specific Heat Capacity, J/kg-K 900
980
Thermal Conductivity, W/m-K 130
76
Thermal Expansion, µm/m-K 24
26

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 33
11
Electrical Conductivity: Equal Weight (Specific), % IACS 110
55

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
12
Density, g/cm3 2.7
1.8
Embodied Carbon, kg CO2/kg material 8.8
22
Embodied Energy, MJ/kg 150
160
Embodied Water, L/kg 1180
980

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 3.6 to 12
5.9
Resilience: Unit (Modulus of Resilience), kJ/m3 550 to 720
120
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
66
Strength to Weight: Axial, points 35 to 37
27
Strength to Weight: Bending, points 40 to 42
39
Thermal Diffusivity, mm2/s 53
43
Thermal Shock Resistance, points 15 to 16
10

Alloy Composition


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Aluminum (Al), % 94.2 to 96.8
8.3 to 9.7
Beryllium (Be), % 0
0.00020 to 0.00080
Chromium (Cr), % 0 to 0.1
0
Copper (Cu), % 0 to 0.15
0 to 0.050
Iron (Fe), % 0 to 0.35
0 to 0.0050
Magnesium (Mg), % 3.0 to 4.0
86.1 to 89.8
Manganese (Mn), % 0.2 to 0.5
0.15 to 1.5
Nickel (Ni), % 0
0 to 0.0050
Silicon (Si), % 0 to 0.2
0 to 0.050
Titanium (Ti), % 0 to 0.1
0
Zinc (Zn), % 0 to 0.25
1.7 to 2.3
Residuals, % 0 to 0.15
0 to 0.3