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5042 Aluminum vs. AZ31B Magnesium

5042 aluminum belongs to the aluminum alloys classification, while AZ31B magnesium belongs to the magnesium alloys.

For each property being compared, the top bar is 5042 aluminum and the bottom bar is AZ31B magnesium.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 68
45
Elongation at Break, % 1.1 to 3.4
5.6 to 12
Fatigue Strength, MPa 97 to 120
100 to 120
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 26
17
Shear Strength, MPa 200
130 to 160
Tensile Strength: Ultimate (UTS), MPa 340 to 360
240 to 270
Tensile Strength: Yield (Proof), MPa 270 to 310
120 to 180

Thermal Properties

Latent Heat of Fusion, J/g 400
350
Maximum Temperature: Mechanical, °C 180
150
Melting Completion (Liquidus), °C 640
600
Melting Onset (Solidus), °C 570
600
Specific Heat Capacity, J/kg-K 900
990
Thermal Conductivity, W/m-K 130
100
Thermal Expansion, µm/m-K 24
26

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 33
18
Electrical Conductivity: Equal Weight (Specific), % IACS 110
95

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
12
Density, g/cm3 2.7
1.7
Embodied Carbon, kg CO2/kg material 8.8
23
Embodied Energy, MJ/kg 150
160
Embodied Water, L/kg 1180
970

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 3.6 to 12
13 to 25
Resilience: Unit (Modulus of Resilience), kJ/m3 550 to 720
170 to 370
Stiffness to Weight: Axial, points 14
15
Stiffness to Weight: Bending, points 50
70
Strength to Weight: Axial, points 35 to 37
39 to 44
Strength to Weight: Bending, points 40 to 42
50 to 55
Thermal Diffusivity, mm2/s 53
62
Thermal Shock Resistance, points 15 to 16
14 to 16

Alloy Composition

Aluminum (Al), % 94.2 to 96.8
2.4 to 3.6
Calcium (Ca), % 0
0 to 0.040
Chromium (Cr), % 0 to 0.1
0
Copper (Cu), % 0 to 0.15
0 to 0.050
Iron (Fe), % 0 to 0.35
0 to 0.050
Magnesium (Mg), % 3.0 to 4.0
93.6 to 97.1
Manganese (Mn), % 0.2 to 0.5
0.050 to 1.0
Nickel (Ni), % 0
0 to 0.0050
Silicon (Si), % 0 to 0.2
0 to 0.1
Titanium (Ti), % 0 to 0.1
0
Zinc (Zn), % 0 to 0.25
0.5 to 1.5
Residuals, % 0
0 to 0.3